Socketable bump grid array shaped-solder on copper spheres

Metal fusion bonding – Process – Preplacing solid filler

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22818022, 228 495, 228 447, B23K 3102

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active

058683046

ABSTRACT:
An electronic component having a socketable bump grid array comprising shaped-solder coated metallic spheres is provided by a method which comprises positioning solder coated metal spheres in an aligning device having a plurality of opening corresponding to the array, the openings being tapered preferably in the form of a truncated cone with the base of the cone being at the upper surface of the aligning device and having a diameter larger than the diameter of the solder coated metal sphere. The opening is configured so that a sphere positioned in the opening extends partially above the upper surface of the aligning device. The pads of the substrate are then contacted with the positioned spheres and, when the solder is reflowed, the solder forms a bond between the conductive layer on the substrate in contact with the solder-coated metal sphere and takes the shape of the aligning device and which maintains a solder coating on the whole surface of the metal sphere. An apparatus is also provided for making such a socketable bump grid array.

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patent: 5607099 (1997-03-01), Yeh et al.
patent: 5643831 (1997-07-01), Ochiai et al.
SLT Device Metallurgy And Its Monolithic Extension, by P.A. Totta and R.P. Sopher, IBM Technical Disclosure Bulletin, vol. 3, May 1969, pp. 226-238.
Copper Ball Standoff for Surface-Mounted Attachment of MLS Substrates on Laminates, IBM Technical Disclosure Bulletin, vol. 29, No. 4, Sep. 1986, p. 1646.
Abstract of JP 07099385-A (Apr. 11, 1995).

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