Reliability improvement of SiOC etch with trimethylsilane...

Active solid-state devices (e.g. – transistors – solid-state diode – Combined with electrical contact or lead – Of specified material other than unalloyed aluminum

Reexamination Certificate

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C257S751000, C257S758000

Reexamination Certificate

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10835788

ABSTRACT:
A method of forming a SiCOH etch stop layer in a copper damascene process is described. A substrate with an exposed metal layer is treated with H2or NH3plasma to remove metal oxides. Trimethylsilane is flowed into a chamber with no RF power at about 350° C. to form at least a monolayer on the exposed metal layer. The SiCOH layer is formed by a PECVD process including trimethylsilane and CO2source gases. Optionally, a composite SiCOH layer comprised of a low compressive stress layer on a high compressive stress layer is formed on the substrate. A conventional damascene sequence is then used to form a second metal layer on the exposed metal layer. Via Rc stability is improved and a lower leakage current is achieved with the trimethylsilane passivation layer. A composite SiCOH etch stop layer provides improved stress migration resistance compared to a single low stress SiCOH layer.

REFERENCES:
patent: 6436808 (2002-08-01), Ngo et al.
patent: 6436824 (2002-08-01), Chooi et al.
patent: 6528116 (2003-03-01), Pokharna et al.
patent: 6541367 (2003-04-01), Mandal
patent: 6617690 (2003-09-01), Gates et al.
patent: 6991959 (2006-01-01), Goundar et al.

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