Structure of UBM and solder bumps and methods of fabrication

Semiconductor device manufacturing: process – Coating with electrically or thermally conductive material – To form ohmic contact to semiconductive material

Reexamination Certificate

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C438S614000, C438S615000, C438S616000

Reexamination Certificate

active

08003512

ABSTRACT:
Methods and UBM structures having bilayer or trilayer UBM layers that include a thin TiW adhesion layer and a thick Ni-based barrier layer thereover both deposited under sputtering operating conditions that provide the resultant bilayer or trilayer UBM layers with minimal composite stresses. The Ni-based barrier layer may be pure Ni or a Ni alloy. These UBM layers may be patterned to fabricate bilayer or trilayer UBM capture pads, followed by joining a lead-free solder thereto for providing lead-free solder joints that maintain reliability after multiple reflows. Optionally, the top layer of the trilayer UBM structures may include soluble or insoluble metals for doping the lead-free solder connections.

REFERENCES:
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NiV and Ni Film Stress, Characterization of reaction rates and intermetallic phase formation for Cu, Ni and NiV UBM layers with SnPb and lead-free SnAg solders, paper by K. O'Donnell et al., Flip Chip Conference 2004.
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Development of Implementation of C4NP Technology for 300 mm wafers, A. Giri, E. Perfecto, Hai Longworth, K. Semkow, S. Knickerbocker, IBM Systems & Technology Group (STG).

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