Shallow trench isolation filled by high density plasma chemical

Coating processes – Direct application of electrical – magnetic – wave – or... – Plasma

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42725537, 4272557, 4274193, 438424, 438435, 438221, 438296, B05D 306, H01L 2176

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active

060370181

ABSTRACT:
A method for filling shallow trenches 28 with a HDPCVD oxide 50. The invention has two liners: (a) a thermal oxide liner 36 and (b) an overlying conformal O.sub.3 -TEOS protective liner 40. The O.sub.3 -TEOS protective liner 40 prevents the HDPCVD oxide 50 from sputter damaging the trench sidewalls and the masking layer 24. The O.sub.3 -TEOS layer has novel process temperature (400 to 560.degree. C.) and low pressure (40 to 80 torr) that allows the O.sub.3 -TEOS layer to deposit uniformly over thermal oxide liner 36. The method begins by forming pad oxide layer 20 and a barrier layer 24 over a substrate. A trench 28 is formed in the substrate 10 through the pad oxide layer 20 and the barrier layer 24. A thermal oxide liner 36 and a protective O.sub.3 -TEOS liner layer 40 are formed over the walls of the trench 28 and over the barrier layer 24. Lastly, a high density plasma chemical vapor deposition (HDPCVD) oxide layer 50 is formed over the protective liner layer 40 filling the trench 28.

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Snag et al. "Comparative Evaluation of Gap-Fill Dielectrics in Shallow Trench Isolation for Sub 0.25.mu.m Technologies" IEDM, '96, p. 841-844.

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