Procedure for eliminating bubbles formed during reflow of a diel

Semiconductor device manufacturing: process – Making field effect device having pair of active regions... – Having insulated gate

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438305, 438704, 438760, H01L 218238, H01L 21336, H01L 21302

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active

058343466

ABSTRACT:
A method for preventing bubble formation over source/drain active areas in p-channel MOSFETs is described. Bubble formation occurs when the source/drain areas and silicon containing gate electrodes are implanted with BF.sub.2.sup.+ molecule ions following an anisotropic LDD spacer etch using a plasma. It is found that the plasma causes the silicon surface to become prone to adsorption of BF.sub.2.sup.+ molecule ions during the source/drain/gate implantation. These adsorbed species are released and form bubbles during reflow of a subsequently deposited glass layer. The invention performs the spacer etch only partially with the anisotropic plasma and completes the spacer formation with a wet etch. The active silicon and gate electrode surfaces are thus not damaged by the plasma. Consequently adsorption of BF.sub.2.sup.+ molecule ions is inhibited and bubble formation does not occur during reflow.

REFERENCES:
patent: 4352724 (1982-10-01), Sugishima et al.
patent: 5116460 (1992-05-01), Bukhman
patent: 5328860 (1994-07-01), Lee et al.
patent: 5434096 (1995-07-01), Chu et al.
Wolf, S. and Tauber, R.N., Silicon Processing for the VLSI Era, vol. 1, Lattice Press, Sunset Beach, California, pp. 531-534.

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