Coating processes – Coating by vapor – gas – or smoke – Metal coating
Patent
1997-12-02
2000-08-08
Meeks, Timothy
Coating processes
Coating by vapor, gas, or smoke
Metal coating
42725523, 4272557, 438656, 438680, 438685, C23C 1608
Patent
active
060999047
ABSTRACT:
A multiple step chemical vapor deposition process for depositing a tungsten film on a substrate. A first step of the deposition process includes a nucleation step in which a process gas including a tungsten-containing source, a group III or V hydride and a reduction agent are flowed into a deposition zone of a substrate processing chamber while the deposition zone is maintained at or below a first pressure level. During this first deposition stage, other process variables are maintained at conditions suitable to deposit a first layer of the tungsten film over the substrate. Next, during a second deposition stage after the first stage, the flow of the group III or V hydride into the deposition zone is stopped, and afterwards, the pressure in the deposition zone is increased to a second pressure above the first pressure level and other process parameters are maintained at conditions suitable for depositing a second layer of the tungsten film on the substrate. In a preferred embodiment, the flow of the tungsten-containing source is stopped along with the flow of the group III or V hydride and after a period of between 5 and 30 seconds, the flow of the tungsten-containing source is restarted when the pressure is in the deposition zone is increased to the second pressure level.
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Lai Kevin
Leung Cissy
Mak Alfred
Sauvage Dennis
Applied Materials Inc.
Meeks Timothy
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