Graded anti-reflective coating for IC lithography

Semiconductor device manufacturing: process – Coating of substrate containing semiconductor region or of... – Multiple layers

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438781, 438931, 438952, H01L 2131, H01L 21469

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059267402

ABSTRACT:
A substantially continuously graded composition silicon oxycarbide (SiOC) antireflective coating (ARC) or antireflective layer (ARL) is interposed between a photoresist layer and an underlying substrate. The ARC matches an optical impedance at the interface between the ARC and photoresist. The optical impedance decreases (absorptivity increases) substantially continuously, in the ARC in a direction away from the interface between the ARC and the photoresist. The ARC composition is graded from SiOC, at its interface with the photoresist, to SiC or Si, in a direction away from the photoresist. Reflections at the ARC-photoresist interface are substantially eliminated. Substantially all incident light, including ultraviolet (UV) and deep ultraviolet (DUV) light, is absorbed in the ARC. As a result, substantially no light reaches or is reflected from the underlying substrate. Photolithographic limitations such as swing effect and reflective notching are reduced.

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