Etching method having high silicon-to-photoresist selectivity

Semiconductor device manufacturing: process – Chemical etching – Vapor phase etching

Reexamination Certificate

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C438S714000, C438S717000, C438S718000, C438S719000, C438S724000, C438S725000

Reexamination Certificate

active

06921723

ABSTRACT:
Conventional methods of semiconductor fabrication and processing typically utilize three gas (e.g., HBr, Cl2and O2) and four gas (e.g., HBr, Cl2, O2and CF4) chemistries to perform gate etching in plasma process chambers. However, the silicon to resist selectivity achieved by these chemistries is limited to about 3:1. The present invention concerns a plasma source gas comprising SF6and one or more fluorine-containing gases selected from C3F6, C4F8, C5F8, CH2F2, CHF3, and C4F6(e.g., SF6and C4F8), allowing the use of a two gas etch chemistry that provides enhanced silicon to photoresist selectivity in gate etching processes.

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