Double self-aligning shallow trench isolation semiconductor...

Active solid-state devices (e.g. – transistors – solid-state diode – Field effect device – Having insulated electrode

Reexamination Certificate

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C257S315000, C257S321000, C257S510000

Reexamination Certificate

active

06376877

ABSTRACT:

CROSS-REFERENCE TO RELATED APPLICATION(S)
The present application contains subject matter related to a concurrently filed U.S. patent application by Allen S. Yu, Thomas C. Scholer, and Paul J. teffan entitled “SEMICONDUCTOR WITH INCREASED GATE COUPLING COEFFICIENT AND MANUFACTURING METHOD THEREFOR”. The related application is assigned to Advanced Micro Devices, Inc. and is identified by Ser. No. 09/513,261.
TECHNICAL FIELD
The present invention relates generally to semiconductors and more specifically to high gate constant, shallow trench isolation semiconductor memory devices.
BACKGROUND ART
Flash EEPROMs (electrically erasable programmable read only memories) are a class of nonvolatile semiconductor memory devices that are programmed by hot electron injection and erased by Fowler-Nordheim tunneling. Each memory cell is formed on a semiconductor substrate (i.e., a silicon die or chip), having a heavily doped drain region and a source region embedded therein. The source region further contains a lightly doped deeply diffused region and a more heavily doped shallow diffused region embedded into the substrate. A channel region separates the drain region and the source region. The memory cell further includes a multi-layer structure, commonly referred to as a “stacked gate” structure or word line. The stacked gate structure typically includes: a thin gate dielectric or tunnel oxide layer formed on the surface of substrate overlying the channel region; a polysilicon (poly) floating gate overlying the tunnel oxide; an interpoly dielectric overlying the floating gate; and a poly control gate overlying the interpoly dielectric layer. Additional layers, such as a silicide layer (disposed on the control gate), a poly cap layer (disposed on the silicide layer), and a silicon oxynitride layer (disposed on the poly cap layer) may be formed over the control gate. A plurality of Flash EEPROM cells may be formed on a single substrate.
A Flash EEPROM also includes peripheral portions, which typically include input/output circuitry for selectively addressing individual memory cells.
The process of forming Flash EEPROM cells is well known and widely practiced throughout the semiconductor industry. After the formation of the memory cells, electrical connections, commonly known as “contacts”, must be made to connect the stack gated structure, the source region and the drain regions to other part of the chip.
The contact process starts with the formation of sidewall spacers around the stacked gate structures of each memory cell. An etch stop or liner layer, typically a nitride material such silicon nitride, is then formed over the entire substrate, including the stacked gate structure, using conventional techniques, such as chemical vapor deposition (CVD). A dielectric layer, generally of oxide such as boro-phospho-tetra-ethyl-ortho silicate (BPTEOS) or borophosphosilicate glass (BPSG), is then deposited over the etch stop layer. A layer of photoresist is then placed over the dielectric layer and is photolithographically processed to form a photoresist mask. An anisotropic etch is then used to etch out portions of the dielectric layer to form source and drain contact openings in the oxide layer. The contact openings stop at the source and drain regions in the substrate. The photoresist mask is then stripped, and a conductive material, such as tungsten, is deposited over the dielectric layer and fills the source and drain contact openings to form so-called “self-aligned contacts” (conductive contacts). The substrate is then subjected to a chemical-mechanical polishing (CMP) process, which removes the conductive material above the dielectric layer to form the conductive contacts through a contact CMP process.
For miniaturization, it is desirable to dispose the Flash EEPROM cells as closely together as possible. A commonly used process to achieve bit line isolation between the memory cells is local oxidation of silicon (LOCOS) isolation. This LOCOS process consumes silicon, which creates a surface area profile resembling a bird's beak. The reduction in silicon reduces density. The bird's beak surface area profile adds to the minimnum dimension between adjacent Flash EEPROM cells, and it is becoming more problematic as the distance between adjacent memory cells diminishes.
Another problem associated with the Flash EEPROM cells is maintaining the gate coupling coefficient (C
G
). The C
G
is the ratio of the floating voltage with respect to the control voltage. A larger C
G
corresponds to greater device efficiency.
A solution, which would allow further miniaturization of semiconductor memory device without adversely affecting device performance has long been sought, but has eluded those skilled in the art. As the demand for higher performance devices and miniaturization continues at a rapid pace in the semiconductor field, it is becoming more pressing that a solution be found.
DISCLOSURE OF THE INVENTION
The present invention provides a method for reducing semiconductor device geometry by using shallow trench isolation for bit line isolation of floating gates.
The present invention provides a method for reducing semiconductor device geometry by eliminating the bird's beak phenomenon of local oxidation of silicon (LOCOS) isolation to enable semiconductor gate structures to be positioned closer together.
The present invention provides a method for forming a semiconductor device that provides increased gate coupling coefficient for greater device efficiency.
The present invention provides a method for forming a semiconductor device that increases the surface area of the insulator disposed between the control gate and the floating gate of an EEPROM device for greater device efficiency.
The above and additional advantages of the present invention will become apparent to those skilled in the art from a reading of the following detailed description when taken in conjunction with the accompanying drawings.


REFERENCES:
patent: 5622881 (1997-04-01), Acocella et al.
patent: 5698879 (1997-12-01), Aritome et al.
patent: 5859459 (1999-01-01), Ikeda
patent: 5889304 (1999-03-01), Watanabe et al.
patent: 5946230 (1999-08-01), Shimizu et al.
patent: 6130129 (2000-10-01), Chen
patent: 6140182 (2000-10-01), Chen
patent: 6159801 (2000-12-01), Hsieh et al.
patent: 6222225 (2001-04-01), Nakamura et al.
Aritome et al., A 0.67 um2 Self-Aligned Shallow Trench Isolation Cell (SA-STI Cell) for 3V-only 256 Mbit NAND EEPROMs, 1994, IEEE, IEDM 94, pp. 61-64.*
Guillaumot et al., Flash EEPROM Cells Using Shallow Trench Isolation, 1996, IEEE Int'l NonVolatile memory Technology Conference, pp. 74-75.

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