Semiconductor device manufacturing: process – Making field effect device having pair of active regions... – Having insulated gate
Reexamination Certificate
1999-01-06
2002-01-01
Chaudhari, Chandra (Department: 2813)
Semiconductor device manufacturing: process
Making field effect device having pair of active regions...
Having insulated gate
C438S254000, C438S255000, C438S257000
Reexamination Certificate
active
06335240
ABSTRACT:
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a capacitor of a semiconductor device, and a method for forming the same.
2. Description of the Related Art
As semiconductor devices become more highly integrated, there is a necessity for reducing the area occupied by a capacitor, which in turn causes a reduction in the capacitance. To solve this problem, the structure of the capacitor is changed or a material having a high dielectric constant is employed. For instance, a method has been proposed for forming a capacitor using a Ta
2
O
5
dielectric layer or a (Ba,Sr)TiO
3
(BST) dielectric layer having a dielectric constant higher than that of an oxide
itride/oxide (ONO) layer structure typically used for a dynamic random access memory (DRAM).
However, the process is complicated. The structure of a typical capacitor is a silicon/insulator/silicon (SIS) layer structure in which polycrystalline silicon layers doped with an impurity are used for plate and storage nodes. However, a metal/insulator/silicon (MIS) layer or a metal/insulator/metal (MIM) layer structure is required for the case of using the Ta
2
O
5
layer, and the MIM layer structure is required for the case of using the BST layer. That is, the structure of the capacitor must be changed.
If the Ta
2
O
5
layer is used, then in order to overcome low step coverage, a layer must be formed using chemical vapor deposition (CVD) at a low temperature, which is a surface kinetic regime, and which may cause a deficiency in oxygen, leaving hydrocarbon residue in the layer or deterioration in crystallization. Thus, the dielectric constant is reduced, and insulating properties are poor. Accordingly, to overcome these problems, a dry O
2
annealing process at a high temperature is additionally required. Also, there has been disclosed a method for compensating for the insulating properties of the Ta
2
O
5
layer by using an oxide layer under the Ta
2
O
5
layer generated by a dry annealing process (Y. Ohyi, “Ta
2
O
5
Capacitor Dielectric Material for Giga-bit DRAMs”, IEDM Tech. Dig., 1994. p831).
Meanwhile, diffusion is easily caused by discontinuities in the atomic arrangement at a grain boundary. Thus, when a thick oxide layer is formed to compensate for the leakage current properties of the Ta
2
O
5
layer, diffusion of oxygen into the grain boundary is increased, to thereby oxidize a plate node. Accordingly, a reaction preventing layer is required between the Ta
2
O
5
layer and the plate node of the capacitor to prevent reaction of the Ta
2
O
5
layer with the plate node (U.S. Pat. No. 4,891,684).
In order to obtain excellent leakage current properties, a schottky barrier must be formed between a BST layer and an electrode. In order to form the Schottky barrier, an electrode should be formed of materials having a high work function, e.g., a metal (see Soon Oh Park, “Fabrication and Electrical Characterization of Pt/(Ba, Sr)TiO
3
/Pt Capacitors for Ultralarge-scale Integrated Dynamic Random Access Memory Applications”, Jpn. J. Appl. Phys. Vol. 35,1996, pp. 1548-1552). In order to employ the metal electrode, an ohmic contact must be formed at an interface between the metal electrode and the polycrystalline silicon layer doped with an impurity. That is, an intermediate layer forming the ohmic contact must be formed and a barrier layer must be employed.
The material layer of a high dielectric constant, such as the Ta
2
O
5
layer or the BST layer, requires a complicated process and structure, that is, a change of the structure of the capacitor to the MIM or MIS structure.
SUMMARY OF THE INVENTION
It is an object of the present invention to provide a capacitor of a semiconductor device, using a silicon-containing conductive layer as a storage node to increase capacitance.
It is another object to provide a method for forming a capacitor of a semiconductor device, using a silicon-containing conductive layer as a storage node to increase capacitance. Other and further objects will appear hereafter.
Accordingly, to achieve one objective, the capacitor of the present invention includes a storage node, a dielectric layer and a plate node. The storage node is a silicon-containing conductive layer such as a polycrystalline silicon layer doped with an impurity. Also, the storage node has a three dimensional structure selected from the group consisting of a stack type, a hemispherical grained silicon layer type and a cylinder type.
The dielectric layer is formed of amorphous Al
2
O
3
, on the storage node. Here, the amorphous Al
2
O
3
layer is formed by transmitting vapor reactive materials supplied by each source to the storage node in which reactions are sequentially processed. The thickness of the dielectric layer is 10~300 Å using an atomic layered deposition method, and the thickness of the amorphous Al
2
O
3
dielectric layer is 40~70 Å. Also, a reaction preventing layer is formed of one selected from the group consisting of silicon oxide, silicon nitride and silicon oxynitride layer.
The plate node is a conductive layer formed of polycrystalline silicon doped with impurities. Alternatively, the plate node is a conductive layer formed of a refractory metal, a refractory metal silicide material or a refractory metal nitride material. For example, the refractory metal may be W, Mo, Ta, Ti or Cr. Also, the refractory metal silicide material is formed by silicidation of a refractory metal silicide material, such as Wsi
2
, MoSi
2
, TaSi
2
or TiSi
2
, among others. The refractory metal nitride material is formed by nitrification of a refractory metal, such as TiN.
To achieve another objective, a storage node is formed. The storage node is a polycrystalline silicon layer doped with an impurity, and the storage node has a three-dimensional structure selected from the group consisting of a stack type, a hemispherical grained silicon layer type and a cylinder type.
Then, a reaction preventing layer is formed on the storage node. The reaction preventing layer is formed by annealing the storage node at 300~1200° C. In detail, a rapid thermal nitridation (RTN) process is performed using a N
2
source such as NH
3
gas as an ambient gas at approximately 900° C. Thus, the reaction preventing layer of the storage node may be formed of silicon oxide (SiO
2
), silicon nitride (SiN) or silicon oxynitride (SiON).
Next, a dielectric layer is formed of an amorphous Al
2
O
3
layer on the storage node. The amorphous Al
2
O
3
layer is formed to a thickness of 10-300 Å by a method of supplying a reactive vapor phase material from each of several sources in sequence on a layer to be reacted with, i.e., the storage node, in which reaction, that is, deposition is performed in cycles, for instance, an atomic layer deposition (ALD) method. Preferably, the amorphous Al
2
O
3
layer is formed to a thickness of 40-80 Å. The atomic layer deposition method is performed using one selected from the group consisting of Al(CH
3
)
3
and AlCl
3
as an aluminum source, and the storage node is processed by hydrogen passivation treatment before performing the atomic layered deposition.
Then, a plate electrode is formed on the dielectric layer. The plate node is a conductive layer formed of polycrystalline silicon doped with impurities. Alternatively, the plate node is a conductive layer formed of a refractory metal, a refractory metal silicide material or a refractory metal nitride material. For example, the refractory metal may be W, Mo, Ta, Ti or Cr. Also, the refractory metal silicide material is formed by silicidation of a refractory metal silicide material, such as WSi
2
, MoSi
2
, TaSi
2
or TiSi
2
, among others. The refractory metal nitride material is formed by nitrification of a refractory metal, such as TiN.
Also, a primary densification is performed on the amorphous Al
2
O
3
dielectric layer, after the step of forming a plate node, by annealing the amorphous Al
2
O
3
dielectric layer at a temperature below the temperature of crystallizing the amorphous Al
2
O
3
layer, at 150-900° C. The annealing
Kim Yeong-kwan
Lee Sang-min
Park Chang-soo
Park In-seon
Chaudhari Chandra
Samsung Electronics Co,. Ltd.
Schillinger Laura
Volentine & Francos, PLLC
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