Method of removing a sacrificial emitter feature in a BICMOS...

Semiconductor device manufacturing: process – Making field effect device having pair of active regions... – Having insulated gate

Reexamination Certificate

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C438S320000, C438S322000, C438S338000, C438S353000, C257S554000, C257S560000, C257S564000

Reexamination Certificate

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06962842

ABSTRACT:
A method of removing a sacrificial emitter feature in a bipolar complementary metal oxide semiconductor (BICMOS) process with a super self-aligned bipolar junction transistor (BJT) is disclosed. According to the new method, a mask layer, such as an oxide deposited using high density plasma (HDP) techniques, is deposited over an extrinsic base layer and over a sacrificial emitter structure. Because of the particular characteristic of the HDP oxide, the deposition of HDP oxide forms a triangular-like structure over the sacrificial emitter structure having a maximum thickness less than the thickness of the HDP oxide over the extrinsic base layer. This facilitates the complete removal of the HDP oxide above the sacrificial emitter layer without the complete removal of the HDP oxide above the extrinsic base layer. This allows the removal of the sacrificial emitter structure while the remaining HDP oxide, serving as a mask, protects the underlying extrinsic base layer.

REFERENCES:
patent: 6486532 (2002-11-01), Racanelli
patent: 6492238 (2002-12-01), Ahlgren et al.
patent: 6534372 (2003-03-01), Racanelli
patent: 6600199 (2003-07-01), Voldman et al.
patent: 6716711 (2004-04-01), Racanelli
patent: 2002/0132438 (2002-09-01), Dunn et al.

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