Semiconductor memory device and method for manufacturing the...

Semiconductor device manufacturing: process – Making field effect device having pair of active regions... – Having insulated gate

Reexamination Certificate

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C438S785000, C257S486000

Reexamination Certificate

active

06528365

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a semiconductor memory device and a method for manufacturing the same, and more particularly, relates to a semiconductor memory device including a capacitor film formed of an insulating metal oxide and a method for manufacturing the same.
2. Description of the Related Art
Along with an improvement of digital technology, the tendency to process and store a large capacity of data has been promoted, resulting in an increased sophistication of electronic apparatuses, and with regard to a semiconductor device used in these apparatuses, a significant reduction of the semiconductor element size has been sought.
In accordance with this trend, techniques of using a highly dielectric material for a insulating capacitor film, instead of conventional silicon oxides or nitrides, are being widely researched and developed in order to realize a higher integration of a dynamic RAM.
In addition, Researches and developments are actively under way on ferroelectric film having spontaneous polarization characteristics, in order to obtain a practical non-volatile RAM capable of a low voltage operation and a high reading/writing rate.
The most crucial objective for realization of such semiconductor memory devices is to develop a process capable of integrating a capacitor element on a CMOS integrated circuit without characteristic degradation.
Hereinafter, referring to
FIG. 6
, a conventional semiconductor memory device
500
and a method for manufacturing the same will be described.
As shown in
FIG. 6
, the semiconductor memory device
500
includes a semiconductor substrate
33
on which a transistor
34
, including source and drain regions
21
and a gate electrode
22
, is formed. A first protective insulation film
23
is formed to cover the entire surface of the semiconductor substrate
33
.
A data storage capacitor element
35
is formed on the first protective insulation film
23
. The capacitor element
35
includes a lower electrode
24
, a capacitor film
25
formed of an insulating metal oxide, and an upper electrode
26
.
A hydrogen barrier layer
27
having the function of an interconnection layer is formed to cover the data storage capacitor element
35
. A second protective insulating film
28
is formed to cover the entire surface of the first protective insulation film
23
and the hydrogen barrier layer
27
.
By etching the second protective insulating film
28
and the hydrogen barrier layer
27
, contact holes
29
partially exposing the upper electrode
26
and a contact hole
30
partially exposing the lower electrode
24
are formed. By etching the first protective insulation film
23
and the second protective insulating film
28
, contact holes
31
partially exposing the transistor
34
are formed. Finally, an interconnection layer
32
connecting the transistor
34
and the capacitor element
35
is formed in a predetermined location.
In the conventional semiconductor memory device
500
, the hydrogen barrier layer
27
is formed to cover the capacitor element
35
. Because the hydrogen barrier layer
27
is formed of a material acting as a barrier against hydrogen in the process after the interconnection layer
32
is formed, the hydrogen barrier layer
27
is capable of suppressing the characteristic degradation of the capacitor element
35
caused by the reduction reaction of the capacitor film
25
formed of an insulating metal oxide.
The inventors of the present invention have found, however, the conventional process mentioned above has yet another unsolved problem in the process prior to the formation of the interconnection layer
32
. Now, this problem will be described referring to
FIGS. 7A through 7D
.
As shown in
FIG. 7A
, a resist layer
61
is formed on the second protective insulating film
28
for forming the contact hole
29
through the second protective insulating film
28
and the hydrogen barrier layer
27
formed on the upper electrode
26
formed of platinum.
As shown in
FIG. 7B
, the resist layer
61
is then removed using an oxygen plasma. In this process, a part of the OH bases
62
generated during the removal of the resist layer
61
are decomposed by the catalytic reaction on a surface
26
A of the upper electrode
26
. As a result, as shown in
FIG. 7C
, active hydrogen
63
is generated.
As shown in
FIG. 7C
, the active hydrogen
63
disperses in the upper electrode
26
. As a result, as shown in
FIG. 7D
, the hydrogen
63
disperses in the capacitor element
35
. This means the active hydrogen
63
disperses in the capacitor film
25
through the contact hole
29
and through the contact hole
30
. This reduces the capacitor film
25
formed of an insulating metal oxide, and then creates characteristic degradation on the capacitor element
35
.
The catalytic reaction generating the active hydrogen
63
on the surface
26
A of the upper electrode
26
and a surface
24
A of the lower electrode
24
inevitably occurs during the removal step of the resist layer
61
using an O
2
plasma after the etching for forming the contact hole
31
to expose the upper electrode
26
and the lower electrode
24
, both formed of platinum, as shown in FIG.
8
.
The conventional semiconductor memory device
500
cannot suppress this catalytic reaction. Therefore, the conventional semiconductor memory device
500
has the problem of creating characteristic degradation of the capacitor element
35
due to the reduction reaction of the capacitor film
25
formed of an insulating metal oxide.
SUMMARY OF THE INVENTION
In one aspect of the invention, a semiconductor memory device includes: a semiconductor substrate including a transistor; a first protective insulating film for covering the semiconductor substrate; at least one data storage capacitor element formed on the first protective insulating film; a second protective insulating film for covering the first protective insulating film and the capacitor element; a hydrogen barrier layer; and an interconnection layer for electrically connecting the transistor and the capacitor element, wherein: the capacitor element includes a lower electrode formed on the first protective insulating film, a capacitor film formed on the lower electrode, and an upper electrode formed on the capacitor film, the capacitor film includes an insulating metal oxide, the second protective insulating film has a first contact hole reaching the upper electrode and a second contact hole reaching the lower electrode, and the hydrogen barrier layer is provided in the first and second contact holes, so as not to expose the upper and the lower electrodes.
In another embodiment of the invention, the hydrogen barrier layer includes a material which is conductive and does not cause a catalytic reaction generating active hydrogen, the hydrogen barrier layer includes at least one material selected from the group consisting of titanium nitride, tantalum nitride, iridium oxide, ruthenium oxide and rhodium oxide, the insulating metal oxide includes at least one material selected from the group consisting of a ferroelectric material having bismuth layered perovskite structure, lead zirconate titanate, strontium barium titanate, or tantalum pentoxide, the upper electrode and the lower electrode each includes at least one material selected from the group consisting of platinum, iridium, ruthenium, and rhodium.
In one aspect of the invention, a method for manufacturing a semiconductor memory device, including the steps of: forming a first protective insulating film for covering a semiconductor substrate including a transistor; forming at least one data storage capacitor element including a lower electrode, a capacitor film formed of an insulating metal oxide, and an upper electrode on the first protective insulating film; forming a second protective insulating film for covering the first protective insulating film and the capacitor element; forming a first contact hole reaching the upper electrode and a second contact hole reaching the lower electrode; forming a hydr

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