Vacuum baked HSQ gap fill layer for high integrity borderless vi

Semiconductor device manufacturing: process – Coating with electrically or thermally conductive material – To form ohmic contact to semiconductive material

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438624, 438622, 438626, 438631, 438637, 438958, H01L 214763

Patent

active

060308915

ABSTRACT:
Borderless vias are formed in electrical connection with a lower metal feature of a metal patterned later gap filled with HSQ. Vacuum baking is conducted before filling the through-hole to outgas water absorbed during solvent cleaning, thereby reducing void formation and improving via integrity. Embodiments include vacuum baking at a temperature of about 300.degree. C. to about 400.degree. C., for about 45 seconds to about 2 minutes, at a pressure of no greater than about 10.sup.-6 Torr, preferably in the same tool employed for depositing the barrier layer in filling the through-hole.

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