Thin film producing method and light bulb having such thin film

Chemistry: electrical and wave energy – Processes and products – Coating – forming or etching by sputtering

Reexamination Certificate

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C204S192120, C204S192270, C204S192280, C204S192160

Reexamination Certificate

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06911125

ABSTRACT:
When forming an optical thin film on a surface of a bulb of a light source such as an electric lamp or a discharge lamp, a thin film whose interface/surface is less rough is formed on a base having a spheroid shape. When forming a thin film on a base2with a spheroid shape, which is disposed in a vacuum chamber4of a film-forming device and spun on its rotation axis, an interface or a surface of the thin film is made less rough and the thickness distribution of the thin film is made smaller by setting a sputtering gas pressure to be in a range from 0.04 Pa to 5.0 Pa; by using, as a sputtering gas, a mixed gas of Ar gas and N2gas in which the N2gas is present at a partial pressure ratio of 1 to 6 assuming a partial pressure of the Ar gas is 100, or a mixed gas of Ar gas, N2gas, and O2gas in which the N2gas is present at a partial pressure ratio of 1 to 6 and O2gas is present at a partial pressure ratio of 6 or less assuming a partial pressure of the Ar gas is 100; by setting an input power applied at the start of thin film formation to be the greatest throughout a sputtering process; or by applying a negative bias to the base.

REFERENCES:
patent: 4999096 (1991-03-01), Nihei et al.
patent: 5962959 (1999-10-01), Iwasaki et al.
patent: 6472022 (2002-10-01), Omata et al.
patent: 0 691 419 (1996-01-01), None
patent: 59-169054 (1984-09-01), None
patent: 9-118544 (1997-05-01), None
patent: 10-55786 (1998-02-01), None
patent: 11-213959 (1999-08-01), None
patent: 2001-102006 (2001-04-01), None
patent: 2001-256925 (2001-09-01), None
English translation of JP 9-118544 A.
Brett, J., et al., “Radiation-conserving incandescent lamps”,Journal of Illuminating Engineering Society, Jul. 1980, pp 197-203.

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