Spiral inductor semiconducting device with grounding strips...

Active solid-state devices (e.g. – transistors – solid-state diode – Integrated circuit structure with electrically isolated... – Passive components in ics

Reexamination Certificate

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C257S528000, C336S068000, C336S08400R, C336S200000

Reexamination Certificate

active

06489663

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Technical Field
This invention generally relates to semiconductor devices and more specifically relates to an inductor on a conductive substrate.
2. Background Art
Since its development some decades ago, the integrated circuit (IC) has been improved and enhanced numerous times. Radio frequency integrated circuits (RF ICs) represent a single manifestation of the impressive array of IC embodiments that have arisen as a result of the considerable research and development in the field. Spiral inductors are used extensively to integrate RF functions onto ICs. The typical inductor consists of a spiral arranged in a layer of metal near the top of the wafer, a drop-down via connecting the spiral to the next metal level, and an underpass providing a connecting point exterior to the spiral structure.
Although the spiral inductor arrangement works well on chips with semi-insulating substrates like gallium arsenide (GaAs), it becomes problematic when it is used with semiconducting substrates like silicon (Si). The reason for this arises from the fact that electric fields cause current to flow in nearby conductive media. This induced current in turn causes a power loss characterized by the relationship P=I
2
R where I is the current and R is the resistivity of the substance in which the current is flowing. Power losses are undesirable for several reasons. Excessive power loss decreases selectivity in resonant circuits and increases noise. The relationship between power loss and energy storage in an inductor is measured by a quantity called the quality factor Q. The goal is to maximize Q, which can be done by minimizing power losses; i.e., Q is inversely proportional to the power loss.
Referring now to
FIG. 3
, which will help illustrate this point, a typical integrated circuit
100
comprises a semiconducting substrate
12
, a dielectric
14
, and a spiral inductor
16
. Spiral inductor
16
lies in an upper layer of dielectric
14
. Semiconducting substrate
12
is disposed below dielectric
14
and spiral inductor
16
. Substrate electric field lines
18
and inductor electric field lines
20
, named for the location at which they terminate, are emitted from spiral inductor
16
, pass through dielectric
14
and penetrate substrate
12
, causing an electric current to flow therein. Substrate electric field lines
18
represent a parasitic electric field from spiral inductor
16
which terminates in substrate
12
, while inductor electric field lines
20
represent a parasitic electric field from one side of spiral inductor
16
which passes through substrate
12
and terminates on the opposite side of spiral inductor
16
. Both forms of parasitic electric field (those represented by reference numerals
18
and
20
) cause displacement current to flow in substrate
12
. This displacement current causes a power loss in spiral inductor
16
. This power loss is equal to I
2
R, where I represents the current flow and R represents the resistance. Semiconducting substrate
12
has an R value that is lower than an insulator would have, but R for a semiconductor is by no means zero. Spiral inductor
16
thus experiences a non-negligible, even significant, power loss.
Spiral inductor
16
is characterized by quality factor Q, which is the ratio of energy stored to power lost in the inductor. Higher Q values mean better inductor performance. In order to maximize Q, power loss must be minimized.
To minimize power loss one must prevent the electric field generated by the inductor from penetrating into the substrate. This can be accomplished by inserting a ground plane into the chip between the inductor and the substrate. Because it is grounded this plane has a much lower resistivity than does the substrate, leading to a power loss that is lower than that experienced with the substrate alone. This approach works well in applications where the ground plane can be well-separated from the substrate, as in GaAs chips where a typical separation can be around 300 microns. However, when a Si substrate is used, that relatively large separation isn't possible and the electric field enters the substrate before the ground plane can affect it. Therefore, in order to produce the desired shielding effect in a Si chip, a ground plane must be placed very close to the inductor, perhaps 10 or 12 microns away at most.
The problem that then arises is that with the ground plane occupying a space so close to the inductor, the inductor's magnetic field causes a current known as image current or loop current to flow in the ground plane. This image current flows in such a way as to oppose the magnetic field that is inducing it, as required by Lenz's law. The result of this induced current flow is a drop in inductance which leads to a dramatic drop in Q. This result is just the opposite of what was intended.
A solution to the image current problem is suggested in a paper authored by C. Patrick Yue and S. Simon Wong appearing in the IEEE Journal of Solid-State Circuits, Vol. 33, No. 5, May 1998 entitled “On-Chip Spiral Inductors with Patterned Ground Shields for Si-Based RF IC's.” The paper proposes the use of a ground plane in which radial cuts have been made. These cuts interrupt and prevent the flow of the image current but do not cause the ground plane to lose its shielding effect with respect to the electric field. In other words, the electric field emanating from the inductor still preferentially penetrates the ground plane, where it is terminated. The result is an arrangement where the electric field is kept from penetrating the substrate, eliminating the power loss discussed above, while the induced image current in the ground plane, with its attendant problems, is simultaneously prevented. This solution is not without its drawbacks, however, and in spite of its popularity, some problems remain, as discussed below.
FIG. 4
shows a chip that uses the patterned ground plane approach. Typical integrated circuit
100
is now shown with patterned ground plane
22
inserted in a lower layer of dielectric
14
below spiral inductor
16
. Patterned ground plane
22
is provided for the purpose of terminating the electric field emanating from spiral inductor
16
. When substrate electric field lines
18
and inductor electric field lines
20
encounter a ground plane, the current they generate has a path of very low resistance to follow. This path leads away from semiconducting substrate
12
and since current preferentially follows a lower-resistivity path, the current flows to ground without penetrating semiconducting substrate
12
. Thus, substrate electric field lines
18
are shown in this
FIG. 4
as being terminated on patterned ground plane
22
.
Cuts
24
in patterned ground plane
22
prevent the induction of image current by creating breaks and disruptions in the pathways where the image current would otherwise flow. Having no place to go the image current simply never is allowed to become a problem. In this way patterned ground plane
22
prevents the formation of image current at the same time that it terminates the parasitic electric field from spiral inductor
16
, thus solving some, though not all, of the problems surrounding on-chip spiral inductor IC design. For an example of a problem that remains, consider that a patterned ground plane causes increased capacitance between itself and an inductor. This decreases the inductor's self-resonant frequency, discussed below, and limits the attainable Q value for the inductor. Because maximizing Q is one of the prevailing goals in inductor-included IC design, such spiral to ground capacitance can be a real problem.
There is a particular frequency for a given inductor at which the inductor becomes self-resonant. At and above that frequency the inductor and the ground plane undergo a capacitive coupling which sets up a parallel resonance circuit and suppresses the inductor's qualities. The system then acts just like a capacitor, i.e., as a storage device for electric, but not magnetic, energy. This sel

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