Solder bar for high power flip chips

Active solid-state devices (e.g. – transistors – solid-state diode – Combined with electrical contact or lead – Solder wettable contact – lead – or bond

Reexamination Certificate

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Details

C257S737000, C257S738000, C257S778000, C257S780000, C257S690000, C257S773000

Reexamination Certificate

active

07057292

ABSTRACT:
A solder bar compatible with conventional flip chip technology fabrication methods for high power/high current applications includes first and second generally circular solder pads of diameter D formed upon a substrate and connected by a solder bar pad of width BW. The centers of the generally circular solder pads are spaced apart by distance BL (bar length). A mass of solder having volume VB is formed over the first and second generally circular solder pads and over the solder bar pad to form a dog-bone shaped solder bar. The solder bar reaches height H1above the centers of the first and second generally circular solder pads, and reaching height H2above the midpoint of the solder bar pad. The values for diameter D, bar length BL, bar width BW, and solder volume VB are selected in such manner that H1and H2are approximately equal. Conventional circular (as viewed from above) solder bumps can be formed upon the same substrate; in this case, heights H1and H2are made approximately equal to the height of the conventional solder bumps.

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Brakke, Kenneth A., Mathematics Department, Susquehanna University, Selinsgrove, PA 17870, excerpts from the Web site for “The Surface Evolver”, Version 2.14, dated Aug. 18, 1999, including Surface Evolver Overview; Surface Evolver Documentation: Example: Column of Liquid Solder; Newsletter No. 2 (Feb. 26, 1993); and Newsletter No. 8 (Jun. 23, 1994).
Brandenburg, Scott and Yeh, Shing, “Electromigration Studies Of Flip Chip Bump Solder Joints”,Proceedings Surface Mount International 1998, Sep. 1998.

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