Sacrificial polysilicon sidewall process and rapid thermal...

Details Sacrificial polysilicon sidewall process and rapid thermal... Sacrificial polysilicon sidewall process and rapid thermal...

2002-06-14

2004-06-01

Trinh, Michael (Department: 2822)

Semiconductor device manufacturing: process

Making field effect device having pair of active regions...

Having insulated gate

C438S230000, C438S231000, C438S305000, C438S595000, C438S696000

Reexamination Certificate

active

06743686

ABSTRACT:

STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT
Not Applicable
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a method for removing a disposable sidewall, and more particularly, to such a method to make complimentary metal oxide semiconductor field effect transistors (CMOSFETs).
2. Description of the Related Art Including Information Disclosed Under 37 CFR 1.97 and 1.98
As CMOS technology becomes smaller, e.g., less than 50 nm gate length, it becomes more and more difficult to improve the short channel device performance and at the same time maintain acceptable values for off-state leakage current.
One technique for trying to achieve this is the halo technique wherein extra dopant implant regions are next to the sources and drain extension regions. For this to work the junctions must be abrupt, see “CMOS Devices below 0.1 nm: How High Will Performance Go?”, by Y. Taur, et al., pp. 1-4. In particular, for sub 50 nm devices, not only the extension regions near the channel must be abrupt, i.e., less than 4 nm/decade, but the halo profile in proximity to the extension junction must be abrupt, i.e., less than 20 nm/decade. Most of the prior art for the halo formation used a general approach wherein halo dopants are implanted at an angle ranging from 0° to 70° into the channel region. This prior art varied either the dose, halo dopants, or angle of halo implants for improving the device performance. The article “Halo Doping Effects in Submicron DI-LDD Device Design” by Christopher Codella et al., pp. 230-233, describes the optimum halo doses for improving the threshold voltage and the punch-through device characteristics. Punch-through stoppers was also discussed in the U.S. Pat. No. 5,320,974 by Atsushi Hori et al. which is similar to the conventional halo arrangements. The article “A 0.1 nm IHLATI (Indium Halo by Large Angle Tilt Implant) MOSFET for 1.0V Low Power Application” by Young Jin Choi et al. described the use of an indium halo and a large angle tilt for indium halo implants for improving the short channel characteristics. Other articles are “High Carrier Velocity and Reliability of Quarter-Micron SPI (Self-Aligned Pocket Implantation) MOSEFETs” by A. Hori et al. and “A 0.1-&mgr;m CMOS Technology with Tilt-Implanted Punchthrough Stopper (TIPS)” by T. Hori. None of the prior art focussed attention on improving the abruptness of the halo dopant profiles in the area next to the channel. In these prior art situations, the halo dopants would have suffered enhanced transient diffusion during extension junction and high thermal budget deep source/dran rapid thermal anneal (typically 1000° C. for 5 seconds). Consequently, these much degraded halos severely compromised their usefulness for improving the short channel device characteristics, and this is especially the case for device channel width below 50 nm. Thus all the prior art approaches provide no means to minimize transient enhanced diffusion of the halo dopants and hence cannot be used to create the abrupt super-halo (<20 nm/decade) in the region next to the channel area.
It is therefore desirable to have a process for making abrupt shallow PN junctions and halos which does not require a large thermal budget allows control of spacer width, easy removal of the spacer and removal of the etch stop layer without damaging the substrate.
BRIEF SUMMARY OF THE INVENTION
A process comprises: forming a mask on a semiconductor substrate; forming at least a first doped area in said semiconductor substrate; removing said mask; forming at least a second doped area in said substrate; and annealing said substrate.
A process comprises: forming an etch stop first layer on a semiconductor substrate; forming a mask second layer on said first layer; accurately and selectively defining said second layer without damaging said first layer; accurately and selectively removing said second layer; and selectively removing said first layer without damaging the substrate.


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“High Carrier Velocity Reliability of Quarter-Micron SPI (Self-aligned Pocket Implantation) MOSFETs”, Hori et al., 1992 IEEE, pp. 28.3.1-28.3.4(4 pages).
“A 0.1-&mgr;m CMOS Technology with Tilt-Implanted Punchthrough Stopper (TIPS)”, Hori, Takashi, pp. 4.3.14.3.4(4 pages), 1994 IEEE.
“A 0.1 &mgr;m IHLATI (Indium Halo by Large Angle Tilt Implant) nMOSFET for 1.0V Low Power Application”, Choi, et al., 1997 IEEE, (2 pages).

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