Removal process for tungsten etchback precipitates

Adhesive bonding and miscellaneous chemical manufacture – Delaminating processes adapted for specified product – Delaminating in preparation for post processing recycling step

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1566561, 216 18, 216 67, 216 38, 437228PL, H01L 2100, B44C 122, C23F 100

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056700199

ABSTRACT:
This invention provides a method of cleaning integrated circuit wafers which effectively removes precipitates formed as a result of the tungsten etchback process. When tungsten is used to fill via holes in an inter-metal dielectric layer an adhesion layer of titanium nitride, TiN, is required to provide good adhesion. As a result of the tungsten etchback, wherein fluorine based etchants are used, precipitates of TiF.sub.3 can form which are extremely difficult to remove. Methods, such as in-situ bake after the tungsten etchback, are used to prevent the formation of the precipitates but do not remove them after they are formed. This invention teaches a method using a strong oxidizing agent, such as H.sub.2 O.sub.2, to cause an oxidation-reduction reaction which converts the precipitates to a water soluble form. The water soluble form of the precipitates are then removed using a water rinse and spin dry process.

REFERENCES:
patent: 4689113 (1987-08-01), Balasubramanyam et al.
patent: 4992135 (1991-02-01), Doan
patent: 5604158 (1997-02-01), Cadien et al.
S. Wolf, "Silicon Processing for the VLSI Era-vol. 1", Lattice Press, Sunset Beach, Ca, 1986, pp. 516-519.

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