Process modulation to prevent structure erosion during gap fill

Semiconductor device manufacturing: process – Coating with electrically or thermally conductive material – To form ohmic contact to semiconductive material

Reexamination Certificate

Rate now

  [ 0.00 ] – not rated yet Voters 0   Comments 0

Details

C438S513000, C438S700000, C257SE21008, C257S017000, C257S218000, C257S278000

Reexamination Certificate

active

10935909

ABSTRACT:
High density plasma chemical vapor deposition and etch back processes fill high aspect ratio gaps without liner erosion or further underlying structure attack. The characteristics of the deposition process are modulated such that the deposition component of the process initially dominates the sputter component of the process. For example, reactive gasses are introduced in a gradient fashion into the HDP reactor and introduction of bias power onto the substrate is delayed and gradually increased or reactor pressure is decreased. In the case of a multi-step etch enhanced gap fill process, the invention may involve gradually modulating deposition and etch components during transitions between process steps. By carefully controlling the transitions between process steps, including the introduction of reactive species into the HDP reactor and the application of source and bias power onto the substrate, structure erosion is prevented.

REFERENCES:
patent: 4361461 (1982-11-01), Chang
patent: 5129958 (1992-07-01), Nagashima et al.
patent: 5227191 (1993-07-01), Nagashima
patent: 5246885 (1993-09-01), Braren et al.
patent: 5252178 (1993-10-01), Moslehi
patent: 5270264 (1993-12-01), Andideh et al.
patent: 5282925 (1994-02-01), Jeng et al.
patent: 5342801 (1994-08-01), Perry et al.
patent: 5385857 (1995-01-01), Solo de Zaldlvar
patent: 5494854 (1996-02-01), Jain
patent: 5516729 (1996-05-01), Dawson et al.
patent: 5532516 (1996-07-01), Pasch et al.
patent: 5621241 (1997-04-01), Jain
patent: 5622894 (1997-04-01), Jang et al.
patent: 5636320 (1997-06-01), Yu et al.
patent: 5641545 (1997-06-01), Sandhu
patent: 5702982 (1997-12-01), Lee et al.
patent: 5705419 (1998-01-01), Perry et al.
patent: 5711998 (1998-01-01), Shufflebotham
patent: 5789818 (1998-08-01), Havermann
patent: 5834068 (1998-11-01), Chern et al.
patent: 5851344 (1998-12-01), Xu et al.
patent: 5858876 (1999-01-01), Chew
patent: 5869902 (1999-02-01), Lee et al.
patent: 5872058 (1999-02-01), Van Cleemput et al.
patent: 5897370 (1999-04-01), Joshi et al.
patent: 5910020 (1999-06-01), Yamada
patent: 5911133 (1999-06-01), Yao et al.
patent: 5913140 (1999-06-01), Roche et al.
patent: 5920792 (1999-07-01), Lin
patent: 5937323 (1999-08-01), Qrezyk et al.
patent: 5953635 (1999-09-01), Andideh
patent: 5962923 (1999-10-01), Xu et al.
patent: 5963840 (1999-10-01), Xia et al.
patent: 5968610 (1999-10-01), Liu et al.
patent: 5972192 (1999-10-01), Dubin et al.
patent: 6027663 (2000-02-01), Martin et al.
patent: 6030881 (2000-02-01), Papasouliotis et al.
patent: 6037018 (2000-03-01), Jang et al.
patent: 6077451 (2000-06-01), Takenaka et al.
patent: 6077574 (2000-06-01), Usami
patent: 6100205 (2000-08-01), Liu et al.
patent: 6106678 (2000-08-01), Shufflebotham et al.
patent: 6124211 (2000-09-01), Butterbaugh et al.
patent: 6136703 (2000-10-01), Vaartstra
patent: 6149779 (2000-11-01), Van Cleemput
patent: 6184158 (2001-02-01), Shufflebotham et al.
patent: 6200412 (2001-03-01), Kilgore et al.
patent: 6211065 (2001-04-01), Xi et al.
patent: 6232196 (2001-05-01), Raaijmakers et al.
patent: 6265269 (2001-07-01), Chen et al.
patent: 6277764 (2001-08-01), Shin et al.
patent: 6331494 (2001-12-01), Olson et al.
patent: 6335261 (2002-01-01), Natzle et al.
patent: 6395150 (2002-05-01), Van Cleemput et al.
patent: 6400023 (2002-06-01), Huang
patent: 6410446 (2002-06-01), Tsai et al.
patent: 6451705 (2002-09-01), Trapp et al.
patent: 6479361 (2002-11-01), Park
patent: 6479396 (2002-11-01), Xu et al.
patent: 6486081 (2002-11-01), Ishikawa et al.
patent: 6500728 (2002-12-01), Wang
patent: 6531377 (2003-03-01), Knorr et al.
patent: 6566229 (2003-05-01), Hong et al.
patent: 6569777 (2003-05-01), Hsu et al.
patent: 6596653 (2003-07-01), Tan et al.
patent: 6596654 (2003-07-01), Bayman et al.
patent: 6599829 (2003-07-01), Smith et al.
patent: 6617207 (2003-09-01), Kiryu et al.
patent: 6642105 (2003-11-01), Kim et al.
patent: 6706541 (2004-03-01), Toprac et al.
patent: 6737334 (2004-05-01), Ho et al.
patent: 6787483 (2004-09-01), Bayman et al.
patent: 6794290 (2004-09-01), Papasouliotis et al.
patent: 6808748 (2004-10-01), Kapoor et al.
patent: 6812043 (2004-11-01), Bao et al.
patent: 6821905 (2004-11-01), Pan et al.
patent: 6846391 (2005-01-01), Papasouliotis et al.
patent: 6846745 (2005-01-01), Papasouliotis et al.
patent: 6852639 (2005-02-01), Rudolph et al.
patent: 6867086 (2005-03-01), Chen et al.
patent: 6958112 (2005-10-01), Karim et al.
patent: 7001854 (2006-02-01), Papasouliotis et al.
patent: 7067440 (2006-06-01), Bayman et al.
patent: 7078312 (2006-07-01), Sutanto et al.
patent: 7122485 (2006-10-01), Papasouliotis et al.
patent: 2001/0019903 (2001-09-01), Shufflebotham et al.
patent: 2001/0044203 (2001-11-01), Huang et al.
patent: 2002/0052119 (2002-05-01), Van Cleemput
patent: 2002/0084257 (2002-07-01), Bjorkman et al.
patent: 2002/0179570 (2002-12-01), Mathad et al.
patent: 2003/0003244 (2003-01-01), Rossman
patent: 2003/0003682 (2003-01-01), Moll et al.
patent: 2003/0087506 (2003-05-01), Kirchhoff
patent: 2003/0165632 (2003-09-01), Lin et al.
patent: 2003/0203652 (2003-10-01), Bao et al.
patent: 2003/0207580 (2003-11-01), Li et al.
patent: 2004/0020894 (2004-02-01), Williams et al.
patent: 2004/0058549 (2004-03-01), Ho et al.
patent: 2004/0082181 (2004-04-01), Doan et al.
patent: 2004/0110390 (2004-06-01), Takagi et al.
patent: 2004/0241342 (2004-12-01), Karim et al.
patent: 2005/0074946 (2005-04-01), Chu et al.
patent: 2005/0130411 (2005-06-01), Bao et al.
patent: 2005/0136576 (2005-06-01), Ishihara et al.
patent: 2005/0136686 (2005-06-01), Kim et al.
patent: 2005/0250346 (2005-11-01), Schmitt
patent: 2003-031649 (2003-01-01), None
Papasouliotis et al., “Dynamic Modification of Gap-Fill Process Characteristics”, U.S. Appl. No. 10/947,424, filed Sep. 21, 2004.
U.S. Office Action mailed Aug. 6, 2003, from U.S. Appl. No. 10/058,897.
U.S. Office Action mailed Jan. 29, 2004, from U.S. Appl. No. 10/058,897.
U.S. Office Action mailed May 21, 2004, from U.S. Appl. No. 10/058,897.
U.S. Office Action mailed Aug. 10, 2004, from U.S. Appl. No. 10/271,333.
U.S. Office Action mailed Apr. 14, 2004, from U.S. Appl. No. 10/271,333.
U.S. Office Action mailed Jun. 29, 2005, from U.S. Appl. No. 10/728,569.
Papasouliotis et al., “Hydrogen-Based Phosphosilicate Glass Process for Gap Fill of High Aspect Ratio Structures”, Novellus Systems, Inc., filed Oct. 11, 2002, U.S. Appl. No. 10/271,333, pp. 1-28.
Guari et al., “Method of Preventing Structures Erosion During Multi-Step Gap Fill”, Novellus Systems, Inc., filed Dec. 4, 2003, U.S. Appl. No. 10/728,569, pp. 1-29.
U.S. Office Action mailed Jan. 7, 2005, from U.S. Appl. No. 10/728,569.
U.S. Office Action mailed Nov. 6, 2002, from U.S. Appl. No. 09/996,619.
U.S. Office Action mailed Mar. 2, 2004, from U.S. Appl. No. 10/442,846.
Bayman et al., “Gap Fill For High Aspect Ratio Structures”, Novellus Systems, Inc., filed Jul. 13, 2004, U.S. Appl. No. 10/890,655, pp. 1-24.
U.S. Office Action mailed Jul. 25, 2005, from U.S. Appl. No. 10/890,655.
U.S. Office Action mailed Apr. 30, 2004, from U.S. Appl. No. 10/389,164.
Sutanto et al., “Method For Controlling Etch Process Repeatability”, Novellus Systems, Inc., filed Sep. 2, 2003, U.S. Appl. No. 10/654,113, pp. 1-31.
U.S. Office Action mailed Jun. 17, 2004, from U.S. Appl. No. 10/654,113.
U.S. Office Action mailed Dec. 2, 2004, from U.S. Appl. No. 10/654,113.
U.S. Office Action mailed Mar. 31, 2005, from U.S. Appl. No. 10/654,113.
Papasouliotis et al., “Dynamic Modification of Gap-Fill Process Characteristics”, Novellus Systems, Inc., filed Sep. 21, 2004, U.S. Appl. No. 10/947,424, pp. 1-25.
Hook et al., “The Effects of Fluorine on Parametrics and Reliability in a 0.18-μm 3.5/6.8 nm Dual Gate Oxide CMOS Technology”, IEEE Transactions on Electron Devices, vol. 48, No. 7., Jul. 2001, pp. 1346-1353.
Shanker et al., “Hydrogen Treatment Enhanced Gap Fill”, Novellus Systems, Inc., filed Mar. 16, 2005, U.S. Appl. No. 11/082,369, pp. 1-33.
Papasoulitotis et al., “Depositi

LandOfFree

Say what you really think

Search LandOfFree.com for the USA inventors and patents. Rate them and share your experience with other people.

Rating

Process modulation to prevent structure erosion during gap fill does not yet have a rating. At this time, there are no reviews or comments for this patent.

If you have personal experience with Process modulation to prevent structure erosion during gap fill, we encourage you to share that experience with our LandOfFree.com community. Your opinion is very important and Process modulation to prevent structure erosion during gap fill will most certainly appreciate the feedback.

Rate now

     

Profile ID: LFUS-PAI-O-3743644

  Search
All data on this website is collected from public sources. Our data reflects the most accurate information available at the time of publication.