Monolithic ink jet print head

Radiation imagery chemistry: process – composition – or product th – Imaging affecting physical property of radiation sensitive... – Forming nonplanar surface

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346140R, 204 15, G01D 1518

Patent

active

044381913

ABSTRACT:
A method of making a monolithic bubble-driven ink jet print head is provided which eliminates the need for using glue or other adhesives to construct multiple part assemblies. The concept of the method is to provide a layered structure which can be manufactured by relatively standard integrated circuit and printed circuit processing techniques. First, a substrate/resistor combination is manufactured. Then a foundation of conductive material is firmly attached to the substrate and a resist layer is used to define a perimeter/wall combination over the foundation, with the perimeter/wall combination surrounding the resistors and providing hydraulic separation between them. The perimeter/wall combination is then electroplated in place. A flash coat of metal is applied over the resist which is inside the perimeter of the perimeter/wall combination and a second layer of resist is used to define the desired orifices and the external shape of the part. A second layer of metal is then electroplated in place on the flash coat covering the first layer of resist and the perimeter/wall combination. The flash coat and resists are then stripped, leaving a void defined by the second layer of metal and the perimeter/wall combination, with this second layer of metal having an orifice therein. The void forms the firing chamber for supplying ink to the resistors during operation.

REFERENCES:
patent: 4251824 (1982-07-01), Shirato
patent: 4336548 (1982-06-01), Matsumoto
patent: 4394670 (1983-07-01), Sugitani

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