Methods of vertically stacking wafers using porous silicon

Semiconductor device manufacturing: process – Bonding of plural semiconductor substrates – Subsequent separation into plural bodies

Reexamination Certificate

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C438S455000, C438S478000, C438S507000, C257SE27137, C257SE27144, C257SE27161

Reexamination Certificate

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07378331

ABSTRACT:
A method and article to provide a three-dimensional (3-D) IC wafer process flow. In some embodiments, the method and article include bonding a device layer of a multilayer wafer to a device layer of another multilayer wafer to form a bonded pair of device layers, each of the multilayer wafers including a layer of silicon on a layer of porous silicon (SiOPSi) on a silicon substrate where the device layer is formed in the silicon layer, separating the bonded pair of device layers from one of the silicon substrates by splitting one of the porous silicon layers, and separating the bonded pair of device layers from the remaining silicon substrate by splitting the other one of the porous silicon layers to provide a vertically stacked wafer.

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patent: 5891757 (1999-04-01), Ohno
patent: 6100570 (2000-08-01), Saito
patent: 6657295 (2003-12-01), Araki
patent: 6683663 (2004-01-01), Hadley et al.
patent: 7091108 (2006-08-01), Tolchinsky et al.
patent: 2003/0067056 (2003-04-01), Araki

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