Methods for removing silicide residue in a semiconductor device

Semiconductor device manufacturing: process – Making field effect device having pair of active regions... – Having insulated gate

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438714, 438738, 438637, 438700, 438711, 156653, H01L 21336

Patent

active

061597945

ABSTRACT:
A multistage etching process is provided for etching through portions of a layer stack during the formation of a control gate in a semiconductor device. The multistage etching process allows for controlled removal of a tungsten silicide layer within the layer stack by reducing the potential for loading, microloading, over-etching, under-etching, etc. In a first stage of the multistage etching process, part of the tungsten silicide layer is selectively etched away using a plasma that exhibits an etching selectivity (ratio of tungsten silicide etch rate to polysilicon etch rate) less than about 1.2. During the second stage of the multistage etching process, the remaining amount and/or residue parts of the tungsten silicide layer is selectively etched away using a plasma that exhibits an etching selectivity (ratio of tungsten silicide etch rate to polysilicon etch rate) greater than about 1.2.

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