Method of producing a thin silicon-on-insulator layer

Adhesive bonding and miscellaneous chemical manufacture – Delaminating processes adapted for specified product – Delaminating in preparation for post processing recycling step

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29576B, 29576E, 148 15, 148175, 156630, 156633, 156643, 156646, 156645, 156657, 156662, 204192E, 204192N, 252 791, 252 793, 252 795, 427 85, 427 86, H01L 21306, B44C 122, C03C 1500, C03C 2506

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046017798

ABSTRACT:
A method of forming a thin silicon layer upon which semiconductor devices may be constructed. An epitaxial layer is grown on a silicon substrate, and oxygen or nitrogen ions are implanted into the epitaxial layer in order to form a buried etch-stop layer therein. An oxide layer is grown on the epitaxial layer, and is used to form a bond to a mechanical support wafer. The silicon substrate is removed using grinding and/or HNA, the upper portions of the epitaxy are removed using EDP, EPP or KOH, and the etch-stop is removed using a non-selective etch. The remaining portions of the epitaxy forms the thin silicon layer. Due to the uniformity of the implanted ions, the thin silicon layer has a very uniform thickness.

REFERENCES:
patent: 3425878 (1969-02-01), Dersin et al.
patent: 3721593 (1973-03-01), Hays et al.
patent: 3976511 (1976-08-01), Johnson
patent: 3997381 (1976-12-01), Wanlass
patent: 4230505 (1980-10-01), Wu et al.

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