Method of manufacturing self-aligned resistor and local intercon

Semiconductor device manufacturing: process – Making field effect device having pair of active regions... – Having insulated gate

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438382, 438647, H01L 218242

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active

059096179

ABSTRACT:
A method is provided for combining the process steps for forming a resistor and interconnect into one process layer, thus eliminating the need for at least two mask steps. An oxide layer is formed over a region of a polysilicon layer in which the resistor will be formed. The oxide protects the resistor from further processing. A conductive layer is then deposited at least over the exposed portion of the polysilicon layer. In a first preferred embodiment, a refractory metal forms the conductive layer. The refractory metal is sintered or heated to form silicide over the exposed portion of the polysilicon layer, and the non-silicided metal is removed. The underlying layer may be doped as desired, before or after silicidation, for the first preferred embodiment. Thus, a resistor and conductive interconnect is formed within the same layer. Also disclosed is an embodiment in which the conductive layer need not be sintered, and an embodiment in which the resistor is formed in the sidewalls of a vertical cavity.

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