Method of making self-aligned apertures

Chemistry: electrical and wave energy – Processes and products – Coating – forming or etching by sputtering

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156643, B23K 2800

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active

049197800

ABSTRACT:
A method for fabricating exactly aligned apertures for use in electron and ion microscopy involves the placing of a very sharply pointed tip (1) in front of a set of extremely thin, precisely spaced metal foils (3,5) in an atmosphere of heavy gas atoms. The application of an elevated voltage at the tip (1) will result in a sputtering operation to commence and erode the metal foils (3,5) at a location underneath the facing tip (1). The sputtering operation is continued until the first ions are detected to emerge on the far side of the lens structure (2).

REFERENCES:
Fink, H. W. "Mono--Atomic Tips For Scanning Tunneling Microscopy." IBM J. Res. and Dev., vol. 30, No. 5, 1986, pp. 460-465.
Binnig, G. K., et al. "Sputter Tip." IBM Technical Disclosure Bulletin, vol. 27, No. 8, Jan. 1985, p. 4890.
Asayag, G. B. et al. "Close-Spaced Ion Emission from Gold and Gallium Liquid Metal Ion Source." Surface Science, vol. 181, 1988, pp. 362-369.

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