Method of forming contact holes in semiconductor devices and...

Semiconductor device manufacturing: process – Making field effect device having pair of active regions... – Having insulated gate

Reexamination Certificate

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C438S253000, C438S396000

Reexamination Certificate

active

06566188

ABSTRACT:

BACKGROUND
1. Technical Field
A method of forming a contact hole in a semiconductor device is disclosed, and more particularly, a method of manufacturing a capacitor in a semiconductor device is disclosed that prevents reduction of capacitance of the capacitor by improving the etching profile of the contact hole in which a charge storage electrode is formed.
2. Description of the Related Art
As the cell size of semiconductor devices is reduced, the height of the charge storage electrode must be increased in order to secure an acceptable capacitance. This problem is illustrated by reviewing a conventional method of manufacturing a capacitor.
FIGS. 1A and 1B
are cross-sectional views of a semiconductor device. Referring now to
FIG. 1A
, a first interlayer insulating film
12
is formed on a semiconductor substrate
11
in which various components of a semiconductor device are formed through conventional processes. A given region of the first interlayer insulating film
12
is then etched to expose a junction region of the semiconductor substrate
11
, thereby forming a first contact hole
100
. Next, the first contact hole
100
is filled with a conductive material to form a charge storage electrode plug
13
. After a second interlayer insulating film
14
is formed on the entire structure, a portion of the second interlayer insulating film
14
is removed to expose a charge storage electrode plug
13
by an etching process, thereby forming a second contact hole
200
.
Currently, in order to secure an adequate capacitance of the capacitor, the height of the charge storage electrode must be high. As a result, the second interlayer insulating film
14
must be thick and, consequently, the process of forming the second contact hole
200
and the speed of removing the polymer generated upon etching becomes slower due to thickness of the interlayer insulating film
14
. Further, the width of the lower portion of the second contact hole
200
is narrower than that of the upper portion of the second contact hole
200
resulting in an inclination face
15
at a lower portion of the second contact hole
200
.
Referring now to
FIG. 1B
, a conductive material is deposited on the entire structure including the second contact hole
200
. Next, a planarization process such as chemical mechanical polishing process is performed to remove the conductive material on top of the second interlayer insulating film
14
, thus forming a charge storage electrode
16
within the second contact hole
200
.
The charge storage electrode
16
has a V-shape which results in a reduced capacitance as opposed to when the charge storage electrode
16
has a vertical shape. Further, the contact area between the charge storage electrode plug
13
and the charge storage electrode
16
is reduced, thereby increasing the contact resistance. Therefore, the electrical characteristic of the capacitor is degraded.
SUMMARY OF THE DISCLOSURE
A method of forming a contact hole and a method of forming a capacitor in a semiconductor device capable of preventing a reduction in the capacitance of the capacitor are disclosed where an impurity is doped into an interlayer insulating film and a difference in the doping concentration at upper and lower portions of the interlayer insulating film is controlled so that the etching rate at the lower portion of the interlayer insulating film is faster than that at the upper portion thereby obtaining a contact hole having a vertical shape as opposed to the inclined shape discussed above which results in an increased capacitance of the capacitor.
In order to obtain the vertically-shaped contact hole, a method of manufacturing a capacitor in a semiconductor device is disclosed which comprises forming interlayer insulating films on a semiconductor substrate in which various components for forming the semiconductor device are formed by means of common processes and doping at least one of the interlayer insulating film so that the concentration of the impurity at a lower portion of the interlayer insulating film being doped is higher than that at an upper portion of the interlayer insulating film being doped; removing a given region of the doped interlayer insulating film by means of an etching process; performing a wet cleaning process; forming a conductive material on the entire structure; performing a planarization process to form a plurality of independent charge storage electrodes; and forming a dielectric film and an upper electrode on the entire structure.
The impurity is preferably phosphorous or boron. The insulating films are preferably BPSG or PSG.
The supplying of the impurity while the insulating film is formed can include supplying an amount of impurity for a second interlayer insulating film that is smaller than that supplied when the first lower insulating film is formed to form a second insulating film with an impurity concentration which is lower than that of the first insulating film, and reducing the amount of the impurity supplied when a subsequent insulating film is formed to form an insulating film with an impurity concentration that is lower than that of underlying insulating films, in order to form the interlayer insulating films of a desired thickness.
By doping lower portions of the insulating film with a higher concentration of dopant and by doping upper portions of the insulating film with lower concentrations of dopant, the lower portions of the film are less dense than the upper portions and, consequently, etch at a faster rate resulting in a more vertical etching profile and a capacitor with improved properties.
The wet cleaning process may be performed using BOE or HF solution being oxide-etching solution.


REFERENCES:
patent: 5200358 (1993-04-01), Bollinger et al.
patent: 5314843 (1994-05-01), Yu et al.
patent: 5468684 (1995-11-01), Yoshimori et al.
patent: 6015733 (2000-01-01), Lee et al.
patent: 6215187 (2001-04-01), Ooto et al.
patent: 6335241 (2002-01-01), Hieda et al.

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