Semiconductor device manufacturing: process – Making field effect device having pair of active regions... – Having insulated gate
Reexamination Certificate
1999-11-30
2001-05-08
Chaudhari, Chandra (Department: 2813)
Semiconductor device manufacturing: process
Making field effect device having pair of active regions...
Having insulated gate
C438S633000
Reexamination Certificate
active
06228711
ABSTRACT:
BACKGROUND OF THE INVENTION
1. Field of the Invention
The invention relates to a method of fabricating a semiconductor device. More particularly, the present invention relates to a method of fabricating a dynamic random access memory.
2. Description of the Related Art
In the process of fabricating dynamic random access memory, every dynamic random access memory cell includes a field effect transistor and a capacitor, and the process requires a the bit lines to connect to the source/drain of the field effect transistors and an interconnect. Therefore, the processes for fabricating DRAM is more complicated than the process for fabricating other semiconductor devices, and the factors to be considered are also more numerous in the process integration.
As highly integrated devices are required, the device size is scaled down to fulfill design requirements. In other words, the result of devices requiring high integration reduces the space available for capacitor formation. On the other hand, computer software is gradually becoming huge, and more memory capacity is required. In the case where it is necessary to have a smaller size with sufficient memory capacity, the conventional method of fabricating the DRAM capacitor has to change in order to fulfil the requirements of the trend.
It is thus necessary to find a method that increases the present surface area of the storage node of the capacitor to increase its capacitance, while still reducing the size of the capacitor. The stacked-type capacitor is one kind of DRAM structure for increasing capacitance. There are two main types of stacked-type capacitors, which are classified by the relative position of the bit lines and capacitors. The one is the bit line over capacitor type, while the other is capacitor over bit line type.
FIG. 1
is schematic, cross-sectional view illustrating the structure of a bit line over capacitor (BOC) DRAM fabricated according to the prior art method. Referring to
FIG. 1
, field effect transistors
102
are formed on a substrate
100
, and then capacitors
116
are formed by the conventional process. The storage nodes
110
connecting to source/drain
106
of the field effect transistors
102
are first formed, and then the top plates
114
are formed during capacitor formation. Certainly, before the top plates
114
are formed, the processes for forming a capacitor include a step of forming a capacitor dielectric layer
112
between the storage node
110
and the top plates
114
. The bit lines
118
are formed after the capacitors
116
are formed. The bit lines
118
are connected to another source/drain
108
of the field effect transistor
102
by bit line contacts
120
.
FIG. 2
is schematic, cross-sectional view illustrating the structure of a capacitor over bit line (COB) DRAM fabricated according to the prior art method. Referring to
FIG. 2
, field effect transistors
202
are formed on a substrate
200
, and then bit lines
204
are formed that connect to source/drain
206
of the field effect transistor
202
. After the bit lines
204
are formed, capacitors
210
are formed, which are connected to another source/drain
208
by the storage nodes
212
.
As high-density integration circuit is required, not only the device size but also the spaces between devices and devices are scaled down. The BOC and COB processes of conventional DRAM are complicated, and require repeated photolithography and etching steps. Therefore, the process capability is limited in lithography accuracy and etching capability.
The processes for forming the above-mentioned BOC-type DRAM as shown in
FIG. 1
must have a high degree of lithography accuracy between the gates
104
(word lines) of the field effect transistors
102
and the storage nodes
110
, between the bit line contacts
120
and the top plate
114
of the capacitor
116
, or between the two storage nodes
110
. If misalignment occurs during the process, the devices will suffer bridging.
Similarly, the processes for forming the COB-type DRAM as shown in
FIG. 2
also gives rise to some problems as in the above-mentioned BOC-type DRAM. For example, the processes are subjected to the challenge of lithography accuracy between the gates
218
(word lines) and the bit line contacts
220
of the bit lines
204
, between the gates
218
(word lines) and the storage node
212
, or the two storage nodes
212
. On the other hand, the capacitance of the storage node
212
depends on the effective contact areas between the storage node
212
and the capacitor dielectric layer
214
. In the conventional process, the capacitance of a capacitor is increased by increasing the thickness of the storage nodes
212
. However, after the device is integrated, the spaces of the two storage nodes
212
are reduced. The aspect ratio of the spaces between the two storage nodes
212
is increased as the thickness of the storage nodes
212
is increased. The storage nodes
212
are difficult to separate from each other during the patterning of etching process.
SUMMARY OF THE INVENTION
The present invention is a method of fabricating a dynamic random access memory. A substrate that has a gate thereon, a first source/drain and a second source/drain therein is provided. A first dielectric layer is formed over the substrate. A bit line is formed in the first dielectric layer and connects to the first source/drain. A planted second dielectric layer, a stop layer, a third dielectric layer and a protecting layer are sequentially formed over the substrate, and then a dual damascene opening is formed therein, wherein the dual damascene opening exposes the second source/drain. A first conformal conducting layer is formed, which covers the surface of the dual damascene opening and a surface of the protecting layer. A fourth dielectric layer is formed on the substrate, which fourth dielectric layer covers the first conformal conducting layer and fills the dual damascene opening. The conformal first conducting layer and the fourth dielectric layer on the surface of the protecting layer are polished with a chemical mechanical polishing process, using the protecting layer as a polishing stop layer. The fourth dielectric layer remaining in the dual damascene opening is removed, so that the first conformal conducting layer is exposed for use as a bottom plate of a capacitor. A capacitor dielectric layer is formed on the first conformal conducting layer. A second conducting layer that is used for a top plate of the capacitor is formed and patterned on the capacitor dielectric layer.
The present invention provides another method of fabricating a dynamic random access memory. A substrate that has a gate thereon, and a first source/drain and a second source/drain therein is provided. A first dielectric layer is formed over the substrate. A bit line is formed in the first dielectric layer and connects to the first source/drain. A planted second dielectric layer, a stop layer, a third dielectric layer and a protecting layer are sequentially formed over the substrate, and a dual damascene opening is formed therein, wherein the dual damascene opening exposes the second source/drain. A first conformal conducting layer is formed, which covers a surface of the dual damascene opening and a surface of the protecting layer. A fourth dielectric layer is formed on the substrate, which fourth dielectric layer covers the first conformal conducting layer and fills the dual damascene opening. The conformal first conducting layer and the fourth dielectric layer on a surface of the protecting layer are polished with a chemical mechanical polishing process, using the protecting layer as a polishing stop layer. The protecting layer is removed. The fourth dielectric layer remaining in the dual damascene opening and the third dielectric layer is then removed, so that the first conformal conducting layer is exposed for use as a bottom plate of a capacitor. A capacitor dielectric layer is formed on the exposed first conformal conducting layer. A second conducting layer that is used for a top plate of the capacitor is formed and
Chaudhari Chandra
United Microelectronics Corp.
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