Method for preventing delamination of interlevel dielectric laye

Semiconductor device manufacturing: process – Making field effect device having pair of active regions... – Having insulated gate

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438660, H01L 218238

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active

057078963

ABSTRACT:
A method is described for forming P-channel field effect transistors having shallow source/drain junctions and improved reliability for CMOS circuits. The method involves forming both N-channel and P-channel FETs on the same substrate by alternate photoresist masking and ion implantation. The self-aligned source/drain areas for the P-channel FETs are formed by implanting boron difluoride (BF.sub.2) ions. In more conventional processing, the BF.sub.2 ions that are implanted in the P-channel FET gate electrodes during the source/drain implant results in out-gassing of fluorine from the gate electrodes after the interlevel dielectric (ILD) layer is deposited. This can result in void formation, or delamination, at the interface between the gate electrode and the ILD. The current invention provides an improved process which out-diffuses the fluorine atoms prior to depositing the ILD, and thereby prevents the formation of voids after the ILD is deposited and subsequent high-temperature process steps are performed.

REFERENCES:
patent: 5407847 (1995-04-01), Hayden et al.
patent: 5434096 (1995-07-01), Chu et al.
patent: 5567638 (1996-10-01), Lin et al.
S. Wolf, "Silicon Processing for the VLSI Era-Vo12" Lattice Press, Sunset Beach, CA, p. 398; (1990).

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