Method for forming variable-K gate dielectric

Details Method for forming variable-K gate dielectric Method for forming variable-K gate dielectric

2001-01-26

2002-08-20

Niebling, John F. (Department: 2812)

Semiconductor device manufacturing: process

Making field effect device having pair of active regions...

Having insulated gate

C438S435000, C438S437000, C257S206000

Reexamination Certificate

active

06436774

ABSTRACT:

BACKGROUND OF INVENTION
1) Field of the Invention
This invention relates generally to fabrication of a semiconductor device and more particularly to a method for forming a gate dielectric with areas having different dielectric constants.
2) Description of the Prior Art
In MOS (metal on silicon) transistor technology, a gate dielectric is formed on a silicon substrate, and a gate electrode is formed over the gate dielectric. Source and drain regions are formed adjacent the gate electrode and the gate dielectric. When a voltage is applied to the gate electrode, electrons (NMOS) or holes (PMOS) flow across the region of the silicon substrate under the gate dielectric, known as the channel. As the channel length decreases, the electrons in an NMOS transistor gain sufficient energy from the electric field to enter the gate dielectric layer where they become trapped, changing the gate threshold voltage (e.g. hot carrier effect).
To reduce the hot carrier effect, a lightly doped drain region LDD is formed between the channel and the source/drain, lowering the electric field. However, the reduced impurity concentration in the LDD causes parasitic resistance, reducing drive current and slowing down the transistor.
Another problem with LDD structured MOS transistors is that the overlap of the gate electrode over the LDD regions with a thin gate dielectric between them causes capacitance, called overlap capacitance, which further slows the transistor.
The importance of overcoming the various deficiencies noted above is evidenced by the extensive technological development directed to the subject, as documented by the relevant patent and technical literature. The closest and apparently more relevant technical developments in the patent literature can be gleaned by considering the following patents.
U.S. Pat. No. 5,952,700 (Yoon) shows a process for forming a two-layer gate dielectric on one side of the gate.
U.S. Pat. No. 5,677,217 (Tseng) shows a gate process where a LDD structure is formed only on the drain side of a gate, and a two-layer insulator is formed only at the drain side of a gate using an opening in an insulator layer or an offset mask.
U.S. P at. No. 4,196,507 (Baptiste) shows a process for forming a transistor gate using a lateral etch to undercut the oxide over the channel region to provide a mask for a threshold adjust implant.
U.S. Pat No. 5,920,103 (Fulford et al.) shows a method to modify the gate dielectric on the drain side edge using an RTA.
SUMMARY OF THE INVENTION
It is an object of the present invention to provide a method for forming a gate dielectric having regions of varying dielectric constant.
It is another object of the present invention to provide a method for increasing drive current in a gate channel while reducing hot carrier effects and overlap capacitance.
It is yet another object of the present invention to provide a method for reducing channel length without causing detrimental short channel effects and overlap capacitance.
To accomplish the above objectives, the present invention provides a method for forming a gate dielectric having regions with different dielectric constants. A low-K dielectric layer is formed over a semiconductor structure. A dummy dielectric layer is formed over the low-K dielectric layer. The dummy dielectric layer and low-K dielectric layer are patterned to form an opening. The dummy dielectric layer is isotropically etched selectively to the low-K dielectric layer to form a stepped gate opening. A high-K dielectric layer is formed over the dummy dielectric and in the stepped gate opening. A gate electrode is formed on the high-K dielectric layer.
The present invention provides considerable improvement over the prior art. A gate dielectric can be formed having regions with different dielectric constants. The high-K dielectric region allows the drive current in a gate channel to be increased. The low-K dielectric regions at the edges of the gate electrode reduce hot carrier effects and overlap capacitance. The gate dielectric of the present invention provides a method for reducing channel length without causing detrimental short channel effects and overlap capacitance.
The present invention achieves these benefits in the context of known process technology. However, a further understanding of the nature and advantages of the present invention may be realized by reference to the latter portions of the specification and attached drawings.


REFERENCES:
patent: 4196507 (1980-04-01), Baptiste
patent: 5510645 (1996-04-01), Fitch et al.
patent: 5677217 (1997-10-01), Tseng
patent: 5920103 (1999-07-01), Fulford et al.
patent: 5952700 (1999-09-01), Yoon
patent: 6008109 (1999-12-01), Fulford, Jr. et al.
patent: 6140691 (2000-10-01), Gardner et al.
patent: 2001/0020723 (2001-09-01), Gardner et al.

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