Method for forming oxide layers with different thicknesses

Semiconductor device manufacturing: process – Coating of substrate containing semiconductor region or of... – By reaction with substrate

Reexamination Certificate

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Details

C438S981000

Reexamination Certificate

active

06303521

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The invention relates to a method for forming an oxide layer having multiple thicknesses, and more particularly to a method for forming gate oxides in which their thickness variations are slight.
2. Description of the Prior Art
High density and performance associated with ultra large scale integration require semiconductor devices with design features of 0.25 microns and under, e.g. 0.18 microns. The reduction of design features to 0.25 microns and below challenges the limitations of conventional semiconductor technology for forming gate oxides.
The reliability of circuit components is also affected by the thickness of the gate oxide. For example, if an excessive potential is applied to the gate electrode, the gate dielectric breaks down and causes a short circuit to occur between the gate electrode and the source of the transistor. The potential at which the gate dielectric breakdown occurs is termed the “breakdown voltage” and is related to the thickness of the gate oxide. Since the gate oxide must be thick enough to prevent gate dielectric breakdown, a thicker gate oxide is necessary to support a higher breakdown voltage under a higher operating voltage.
Certain semiconductor devices have circuit components operating at different voltages. For example, speed-critical components of a microprocessor are typically operated at a lower voltage, but less speed-critical components of the microprocessor are operated at a higher voltage. As another example, a device in combination of high-speed (HS), low-power (LP) and input/output (I/O) CMOS is typically operated at a voltage about 1.2 V, 1.2 V and 2.5 V, individually. It is desirable to use different gate oxides for the different transistors. HS-CMOS can use a gate oxide region of about 16 to 33 angstroms, preferably 19 angstroms, LP-CMOS uses about 16 to 33 angstroms, preferably 25 angstroms and I/O-CMOS uses one about 33 to 80 angstroms, preferably 50 angstroms.
However, it is different to control well those gate oxides having different thicknesses with slight variation. If thickness of gate oxide cannot be precisely controlled, the reliability of those transistors is susceptible to poor performance.
SUMMARY OF THE INVENTION
It is an object of the present invention to provide a method of forming gate oxide layer having at least three thicknesses. The gate oxide layer is well controlled by plasma fluoridation.
It is another object of the present invention to provide a method for in-situ forming multiple gate oxides for high-speed, low-power and input/output transistors, respectively.
It is another object of the present invention to provide a method for in-situ formation of multiple gate oxides for high-speed, low-power and input/output transistors, respectively.
In the present invention, a method of forming multitude of growth rates of oxide layer on the surface of a substrate is provided. The method comprises providing a first oxide layer on the substrate. A photoresist layer is formed on the first oxide layer. The photoresist layer exposes a portion of the first oxide layer. The exposed portion of the first oxide layer is subjected to plasma fluoridation. Then the photoresist layer is removed. Again, the first oxide layer is removed and a second oxide layer is formed on the substrate.


REFERENCES:
patent: 5672521 (1997-09-01), Barsan et al.
patent: 5904575 (1999-05-01), Ishida et al.
patent: 5926729 (1999-07-01), Tsai et al.
patent: 6110842 (2000-08-01), Okuno et al.

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