Method for forming features using self-trimming by selective...

Radiation imagery chemistry: process – composition – or product th – Imaging affecting physical property of radiation sensitive... – Making electrical device

Reexamination Certificate

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C430S317000

Reexamination Certificate

active

06210866

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Technical Field
The present invention relates generally to the field of semiconductor manufacturing and, more specifically, to a method for forming unlinked features.
2. Background Art
The need to remain cost and performance competitive in the production of semiconductor devices has caused continually increasing device density in integrated circuits. To facilitate the increase in device density, new technologies are constantly needed to allow the feature size of these semiconductor devices to be reduced.
Many of the current technologies used to reduce the feature size inherently result in the creation of loops rather than unlinked, discrete feature lines. For example, image enhancing techniques such as phase shifting and sidewall image transfer create loops rather than discrete lines. To use these techniques to create unlinked features, further processing is required to segment the loops. This is typically done with an additional mask level used to pattern a trim shape over sections of the loop. A develop or etch process is then used to removed the undesired portions. These further processing steps required to segment the linked features introduces undesirable process complexity that increases the probability of defects in the final device.
Previously, a new frequency doubling hybrid photoresist was developed to extend photolithography to a smaller feature size. The hybrid resist uses the edges of the mask shapes to define the feature spaces in the resist. However, because the edge of the mask shape continues around the entire perimeter of the shape, these edge defined spaces are all linked together. Thus, like other image enhancing techniques, features created using hybrid resist are “linked” together. While this linking is acceptable in some situations, such as in the formation of shallow trench isolations, the linking can be unacceptable in other situations where the linking can cause unwanted shorting. Again, to overcome this, additional processing steps are required to trim the linked features.
The use of these additional processing steps to trim linked features in traditional photolithography or when using hybrid resist is undesirable for several reasons. First, the additional processing complexity increases the time and number of steps needed to form features. Second, the use of the additional mask levels increase the probability of overlay errors in the fabrication process.
For these reasons, what is needed is a method for forming unlinked features ing image enhancement techniques that do not unreasonably increase process complexity.
DISCLOSURE OF INVENTION
The present invention provides a method for forming unlinked features when sing image enhancement techniques. The preferred method is particularly applicable for use in hybrid resist lithographic processes. The method uses a trimming feature embedded in a substrate. The trimming feature acts as a block during a selective etch. This results in unlinked trenches being formed in the substrate. Thus, the preferred method creates unlinked, separate trenches from the “loops” formed by the hybrid resist or other image enhancement techniques. This allows the preferred method to form a plurality of unlinked features rather than the loops or linked features without requiring additional processing steps.
The present invention can be used in a wide variety of applications to provide a wide variety of features. For example, the present invention can be used to form the gates of Dynamic Random Access Memory (DRAM) cells.
The foregoing and other advantages and features of the invention will be apparent from the following more particular description of a preferred embodiment of the invention, as illustrated in the accompanying drawings.


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