Method for fabricating low-defect-density changed...

Semiconductor device manufacturing: process – Formation of semiconductive active region on any substrate – Amorphous semiconductor

Reexamination Certificate

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C438S455000, C438S514000, C438S766000, C257SE21564, C257SE21567

Reexamination Certificate

active

07550369

ABSTRACT:
The present invention provides a method for forming low-defect density changed-orientation Si by amorphization/templated recrystallization (ATR) processes in which regions of Si having a first crystal orientation are amorphized by ion implantation and then recrystallized into the orientation of a template layer having a different orientation. More generally, the invention relates to the high temperature annealing conditions needed to eliminate the defects remaining in Si-containing single crystal semiconductor materials formed by ion-implant-induced amorphization and templated recrystallization from a layer whose orientation may be the same or different from the amorphous layer's original orientation. The key component of the inventive method is a thermal treatment for minutes to hours in the temperature range 1250-1330° C. to remove the defects remaining after the initial recrystallization anneal. The invention also provides a low-defect density changed-orientation Si formed by ATR for use in hybrid orientation substrates.

REFERENCES:
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patent: 2006/0154442 (2006-07-01), De Souza et al.
Yang, et al., “High Performance CMOS Fabricated on Hybrid Substrate with Different Crystal Orientations,” IEDM 2003, Paper 18.7.
Seidel, “Rapid Thermal Processing (RTP) of Shallow Silicon Junctions,”Mat. Res. Soc. Symp. Proc., 1985, pp. 7-20, vol. 45.
Hasenack, et al., “The Suppression of Residual Defects of Silicon Implanted with Group III, IV and V Elements,” Semicond. Sci. Technol., 1987, pp. 477-484, vol. 2.

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