Method for fabricating an extended drain metal oxide...

Semiconductor device manufacturing: process – Making field effect device having pair of active regions... – Having insulated gate

Reexamination Certificate

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Details

C438S396000, C438S239000, C438S253000, C438S210000, C438S179000, C438S286000

Reexamination Certificate

active

06620688

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to an extended drain metal oxide semiconductor field effect transistor (EDMOSFET) and a method for fabricating the same, and more particularly, to an EDMOSFET with a source field plate and a method for fabricating the same.
2. Description of the Related Art
FIG. 1
is a sectional view of a conventional EDMOSFET with a source field plate. Referring to
FIG. 1
, a p-type well region
102
is formed in a p-type semiconductor substrate
100
. An n-drift region
104
, an n
+
-source region
106
, and a p
+
-source contact region
108
are formed in an upper region of the p-type well region
102
. The n
+
-source region
106
includes an n-type lightly doped drain (LDD) region
105
. An n
+
-drain region
110
is formed in the n

-drift region
104
. The n
+
-source region
106
and the p
+
-source contact region
108
are located adjacent to each other, and the n
+
-source region
106
and the n

-drift region
104
are separated from each other by a predetermined distance.
A gate insulating layer
112
and a gate conductive layer
114
are sequentially deposited on the p-type well region
102
between the n

-drift region
104
and the n
+
-source region
106
. An interlayer dielectric layer
116
is formed to cover a field oxide layer
118
and the gate conductive layer
114
, and partially expose the surfaces of the n
+
-source region
106
, the p
+
-source contact region
108
, and the n
+
-drain region
110
. A metal drain electrode
120
is formed to cover the exposed surface of the n
+
-drain region
110
, and a metal source electrode
122
is formed to cover the exposed surfaces of the n
+
-source region
106
and the p
+
-source contact region
108
.
The metal source electrode
122
extends over the interlayer dielectric layer
116
to overlap with the gate conductive layer
114
and thus it also acts as a metal field plate
124
. As a result, as a bias voltage applied between the drain electrode
120
and the metal field plate
124
is increased with increased drain voltage, a high electric field generated at the junction between the p-type well region
102
and the n

-drift region
104
below an edge of the gate conductive layer
114
is decreased, thereby increasing the breakdown voltage of the device.
However, the effect of the metal field plate
124
of suppressing the generation of high electric fields is effective only for 100V or greater high-voltage devices, but almost not for 20-40V medium-voltage devices. This is because the interlayer dielectric layer
116
between the metal field plate
124
and the n

-drift region
104
is as thick as about 600 nm (d
1
in FIG.
1
). To ensure the metal field plate
124
to effectively suppress generation of the high electric field in medium-voltage devices, there is a need to reduce the thickness d
1
of the interlayer dielectric layer
116
. However, when the interlayer dielectric layer is formed to have a reduced thickness, almost all manufacturing processes following formation of the metal field plate
124
should be performed at relatively low temperatures. Therefore, the general manufacturing process for CMOS devices cannot be applied to devices operating using medium level voltages that need a thin interlayer dielectric layer.
SUMMARY OF THE INVENTION
It is a first objective of the present invention to provide an extended drain metal oxide field effect transistor (EDMOSFET) with a source field plate, which can effectively operate using medium level voltages and can be fabricated by a general manufacturing process for CMOS devices.
It is a second objective of the present invention to provide a method for fabricating an EDMOSFET having a source field plate.
To achieve the first objective of the present invention, there is provided an EDMOSFET comprising: a first-conductivity type semiconductor substrate; a first-conductivity type well region formed in the semiconductor substrate; a second-conductivity type drift region formed in a predetermined upper region of the well region; a heavily doped second-conductivity type drain region formed in a predetermined upper region of the drift region; a heavily doped second-conductivity type source region formed in the predetermined upper region of the well region with a predetermined gap separation from the drift region; a gate insulating layer formed on the surface of the well region between the drift region and the source region; a gate conductive layer formed on the gate insulating layer; a first interlayer dielectric layer covering portions of the surfaces of the source region and the drift regions, and the gate conductive layer; a source field plate formed on the first interlayer dielectric layer; a second interlayer dielectric layer covering the source field plate and partially exposing the surfaces of the source region and the drain region; a source electrode formed in contact with the exposed surface of the source region and electrically connected to the source field plate; and a drain electrode formed in contact with the exposed surface of the drain region.
It is preferable that the first interlayer dielectric layer is formed of a tetraethylorthosilicate (TEOS) layer to a thickness of about 300-600 Å. It is preferable that the source field plate is formed of a polysilicon layer. It is preferable that the second interlayer dielectric layer is formed of a 1500 Å-thick TEOS layer and a 4500 Å-thick borophosphosilicate glass (BPSG) layer.
It is preferable that the EDMOSFET further comprises a gate spacer layer on the sidewall of the gate conductive layer. In this case, the gate spacer layer is preferably formed of a low-temperature oxide layer.
It is preferable that the EDMOSFET further comprises a capacitor including a lower electrode layer, dielectric layer, and upper electrode layer sequentially stacked, wherein the dielectric layer is formed of the same material to the same thickness as the first interlayer dielectric layer, and the upper electrode layer is formed of the same material to the same thickness as the source field plate.
To achieve the second objective of the present invention, there is provided a method for manufacturing an EDMOSFET, the method comprising: (a) on a first-conductivity type semiconductor substrate, forming a well region having the same conductivity type; (b) forming a second-conductivity type drift region, the second-conductivity type being opposite to the first-conductivity type, in a predetermined upper region of the well region; (c) forming a heavily doped first-conductivity type source contact region and a heavily doped second-conductivity type source region in the predetermined upper region of the well region and a heavily doped second-conductivity type drain region in a predetermined upper region of the drift region; (d) forming a gate insulating layer on the surface of the well region between the source region and the drift region; (e) forming a gate conductive layer on the gate insulating layer and a capacitor lower conductive layer on a field oxide layer defining an active region; (f) forming a first interlayer dielectric layer covering the gate conductive layer and a portion of the capacitor lower conductive layer; (g) forming a source field plate and a capacitor upper conductive layer on the first interlayer dielectric layer; (h) forming a second interlayer dielectric layer exposing portions of the surfaces of the source region, the source contact region, the drain region, and the capacitor lower conductive layer; and (i) forming a source electrode in contact with the exposed portions of the source region and the source contact region, a drain electrode in contact with the exposed portion of the drain region, a capacitor upper electrode in contact with the capacitor upper conductive layer, and a capacitor lower electrode in contact with the capacitor lower conductive layer.
It is preferable that steps (f) and (g) comprises: formi

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