Method for fabricating a semiconductor device

Semiconductor device manufacturing: process – Making field effect device having pair of active regions... – Having insulated gate

Reexamination Certificate

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Details

C438S239000, C438S240000, C438S242000, C438S250000, C438S251000, C438S253000

Reexamination Certificate

active

06284592

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a method for fabricating a semiconductor device and more particularly to a method for fabricating a semiconductor device in which a plug is self-aligned and comes into contact with an impurity region composing a memory device within a cell area.
2. Description of Related Art
As the degree of integration of a semiconductor device increases, the size of a unit transistor decreases, and accordingly, the size of an impurity region serving as source and drain regions decreases. Consequently, the size of a contact hole for connecting the impurity region to a storage electrode of a capacitor or a bit line decreases. The contact hole decreases not in thickness but in size, so the ratio of length to breadth of the contact hole increases. Accordingly, it becomes difficult to form the contact hole for exposing the impurity region and connecting the impurity region to the storage electrode of the capacitor or the bit line. Furthermore, it is difficult to form the storage electrode of the capacitor or the bit line within the contact hole. These problems caused by the increase in the ratio of length to breadth of the contact hole appear more seriously in a memory device formed within the cell area of a smaller size than in a driver circuit device formed within a peripheral circuit area of a larger size.
To solve these problems, techniques are developed for forming at least two contact holes for formation of the storage electrode of the capacitor or the bit line in the memory device within the cell area, that is, for forming a plug in a lower contact hole exposing the impurity region and forming the storage electrode of the capacitor or the bit line to come into contact with the plug in an upper contact hole. The at least two contact holes including the lower and upper contact holes are reduced in their depth, as compared with the contact hole that is typically formed through a single process. According to the above techniques, the ratio of length to breadth of the contact hole is decreased, thereby allowing easy formation of the storage electrode of the capacitor and the bit line as well as the contact hole.
FIGS. 1A
to
1
E are diagrammatic illustrations showing a method for fabricating a semiconductor device according to a prior art.
Referring to
FIG. 1A
, a field oxide layer
13
is formed by STI (shallow trench isolation) on a p type semiconductor substrate
11
including a cell area C
1
and a peripheral circuit area P
1
to define active region and field region. The field oxide layer
13
is formed in such a manner that a pad oxide layer (not shown) and a masking film (not shown) are formed to expose a specified portion of the semiconductor substrate
11
, subsequently, a trench
12
is formed at a predetermined angle at the exposed portion of the semiconductor substrate
11
by anisotropic etching such as RIE (reactive ion etching), the trench
12
is filled with silicon oxide, and then the masking film and the pad oxide layer are removed.
Referring to
FIG. 1B
, a gate insulating layer
15
is placed on the exposed portion of the semiconductor substrate
11
to form first and second gates
17
and
18
and capping layers
19
thereon. The first and second gates
17
and
18
and the capping layers
19
are formed in such a manner that, after forming the gate insulating layer
15
by thermal oxidizing the exposed portion of the semiconductor substrate
11
, polysilicon and silicon nitride are deposited on the gate insulating layer
15
by CVD (chemical vapor deposition) and then patterned by photolithography including the anisotropic etching such as RIE. The first and second gates
17
and
18
may be formed in a double layers structure of polysilicon and silicide, and the capping layer
19
may be formed of silicon oxide.
An n type impurity is ion-implanted into the exposed portion of the semiconductor substrate
11
at a low dose using the capping layer
19
as a mask to form first and second impurity regions
21
and
23
in the cell area C
1
and peripheral circuit area P
1
respectively. The first impurity region
21
formed in the cell area C
1
is used as source and drain regions composing the memory device together with the first gate
17
. The second impurity region
23
formed in the peripheral circuit area P
1
is used as a lightly doped drain (LDD) of the driver circuit device including the second gate
18
.
Referring to
FIG. 1C
, silicon nitride is deposited over the entire surface of the resultant structure described above by the CVD to form an etching stop layer
25
. An insulating material such as BPSG (boro phospho silicate glass) is deposited on the etching stop layer
25
to form a planerization layer
27
. Because the BPSG composing the planarization layer
27
has a good fluidity, it not only fills a gap between the first and second gates
17
and
18
but also planarizes the surface of the resultant structure.
The planarization layer
27
in the peripheral circuit area P
1
is patterned by the photolithography including the anisotropic etching such as RIE, thereby exposing the etching stop layer
25
. At this time, the etching stop layer
25
is not removed because its etching selection ratio is different from that of the planarization layer
27
. Accordingly, the etching stop layer
25
prevents the semiconductor substrate
11
and the filed oxide layer
13
from being etched during the patterning of the planarization layer
27
.
Referring to
FIG. 1D
, a side wall spacer
29
is formed by the side of the second gate
18
. The side wall spacer
29
is formed in such a manner that silicon oxide is deposited on the etching stop layer
25
and the planarization layer
27
by the CVD and then etched back by the RIE or the like. At this time, an exposed portion of the etching stop layer
25
in the peripheral circuit area P
1
is etched, thereby exposing the semiconductor substrate
11
and the capping layer
19
.
An n type impurity is ion-implanted into the exposed portion of the semiconductor substrate
11
at a high dose to be superposed on the second impurity region
23
by using the capping layer
19
and the side wall spacer
29
as the mask to form a third impurity region
31
which serves as source and drain regions of the driver circuit device including the second gate
18
and the second impurity region
23
.
Referring to
FIG. 1E
, an interlevel insulating layer
33
is formed by depositing silicon oxide over the planarization layer
27
and the driver circuit device including the second gate
18
and the second and third impurity regions
23
and
31
in the peripheral circuit area P
1
through the CVD. Because a step difference between the cell area C
1
and the peripheral circuit area P
1
is large due to the planarization layer
27
, the interlevel insulating layer
33
is formed in thickness of 1 &mgr;m to reduce the step difference between the cell area C
1
and the peripheral circuit area P
1
.
A photoresist (not shown) is formed on the portion of interlevel insulating layer
33
corresponding to the peripheral circuit area P
1
and then an exposed portion of the cell area C
1
is etched back by the RIE to remove the step difference, thereby planarizing the entire surface. The remaining interlevel insulating layer
33
is removed by chemical-mechanical polishing (CMP). As a result, the interlevel insulating layer
33
in the cell area C
1
is left only in thickness of about 1000~2000 Å.
Portions of the interlevel insulating layer
33
, the planarization layer
27
, and the etching stop layer
25
corresponding to the first impurity region
21
within the cell area C
1
are sequentially patterned by the photolithography including the anisotropic etching such as RIE to form a contact hole
35
exposing the first impurity region
21
.
Polysilicon is deposited on the interlevel insulating layer
33
by the CVD, thereby filling the contact hole
35
and coming into contact with the first impurity region
21
. A plug
37
is formed in such a manner that the p

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