Method for eliminating CMP induced microscratches

Semiconductor device manufacturing: process – Chemical etching – Combined with the removal of material by nonchemical means

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438694, 438697, 438699, 438706, 438723, H01L 21302

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active

061402400

ABSTRACT:
A method of removing microscratches in planarized dielectric surfaces covering conductor layers in submicron integrated circuit structures includes a semiconductor substrate having at least one dielectric layer formed thereon followed by a chemical mechanical polishing process for planarization. The removal of microscratches includes depositing a PE-CVD polymer layer to fill the microscratches, caused by CMP planarization, and to cover the planarized dielectric surface with a thin layer of the polymer. Deposition is followed by introducing an etching gas into the CVD chamber for an etch back of the just deposited polymer to well below the depth of the microscratches wherein the deposited polymer has the same etch rate as the dielectric layer formed thereunder.

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