Method and apparatus for distributed test pattern decompression

Computer-aided design and analysis of circuits and semiconductor – Nanotechnology related integrated circuit design

Reexamination Certificate

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Details

C716S030000

Reexamination Certificate

active

06560756

ABSTRACT:

FIELD OF THE INVENTION
The field of invention relates to the testing of semiconductor chips; and more specifically, to a method and apparatus for distributed test pattern decompression.
BACKGROUND
FIG. 1
relates to a traditional method for downloading test patterns from a storage resource
105
(e.g., a server, a mainframe, a magnetic disk array, a magnetic tape drive, etc.) to a semiconductor chip tester
102
. Test patterns, when fully downloaded, are eventually applied to a semiconductor chip which is also referred to as a Device Under Test (DUT). The DUT typically has a plurality of input, output, or input/output connections
101
a
through
101
d
(e.g, pins, balls, leads, etc.) that receive applied test signals and/or provide responses to the applied test signals. The tester
102
then observes the response of the semiconductor chip to these applied test signals.
By comparing the observed responses against allowable or expected signals, proper functional operation of the semiconductor chip can be verified. The test controller
107
is a portion of the tester
102
that controls the application of one or more test signals to a semiconductor chip.
Each of the DUT connections
101
a
through
101
d
may correspond to a single semiconductor chip input connection, or a group of semiconductor chip input connections, depending upon the architecture of the test controller
107
. The test controller also has one or more testing interfaces
130
a
through
130
d
(e.g., a flex cable) for sending the test patterns to the semiconductor chip. The test controller
107
may also be designed to observe one or more output signals generated by the semiconductor chip in response to the applied test patterns.
In development and/or manufacturing environments, the digital information used to generate a test signal that is applied to a DUT connection (or the digital information that corresponds to the expected data received from a DUT connection in response to a test signal) is typically stored in storage resource
105
. The information described just above, may be referred to as test pattern data.
Test pattern data may take various forms. For example, in one embodiment, the digital information is a “test vector” that corresponds to the digital information to be received by a DUT connection during test. In a related embodiment, the digital information is a “response vector” that corresponds to the expected data to be transmitted by a DUT connection during test. Typically, although not a strict requirement, the test pattern data (which may also be referred to a test pattern, test pattern information, and the like), is organized at the DUT connection level. That is, a discrete test pattern is identified as corresponding to a particular DUT connection on a semiconductor chip.
Because a large amount of test pattern data may be used to test a semiconductor chip, the test pattern data is typically stored in a compressed format within the storage resource
105
. The compressed test patterns are typically sent from the storage resource
105
to a central processing unit (CPU)
103
(typically over a network
104
such as a local area network (LAN)).
The CPU
103
is communicatively coupled to the tester
102
(e.g., via an industry standard interface (e.g., a PCI bus) or a proprietary interface) or designed as an integral part of the tester
102
. The CPU
103
typically comprises a processor that runs software and may be implemented by various means such as a personal computer or workstation that stands outside the tester
102
. In other instances the CPU
103
may be implemented on a “motherboard” (e.g., having one or more processor chips) that resides within the same mechanical package as the tester
102
.
The CPU
103
may be designed to take on various responsibilities such as: 1) acting as a gateway between the network
104
and the tester
102
; 2) performing the aforementioned comparison of observed test signals (that are responsive to the applied test patterns) against their expected or allowable values to assess proper/improper functionality of the semiconductor chip; and/or 3) performing the needed decompression on the test pattern data that is received from the network
104
before it is stored into memory
108
.
That is, after compressed test pattern data is received from the network
104
at the CPU
103
, the CPU decompresses this data before it is forwarded to the tester
102
and stored in memory
108
. A decompression algorithm performed by the CPU
103
effectively extracts the test pattern data to its original form (i.e., as it existed prior to being compressed for storage into storage resource
105
). The decompression algorithm may be executed: 1) via a software program that is executed by the processor(s) within the CPU
103
; and/or 2) within one or more separate semiconductor chips designed to perform the decompression algorithm in logic. The term decompression engine
106
may be used to refer to these approaches as well as others should they exist.
The tester
102
, in various embodiments, may often be viewed as having a parallel arrangement of test controllers and memory devices. That is, the basic test controller
107
and memory
108
architecture may be viewed as being repeated so that a sufficient number of testing interfaces
130
a
through
130
d
are created to properly test the semiconductor chip. In order to partially expand the number of DUT testing interfaces, multiple test controllers may be controlled/monitored and/or accessed through a single point of reference such as controller
111
and its corresponding interfaces
112
a
,
112
b
, etc.
A plurality of such reference points may be coupled to a central bus
110
to fully expand the number or testing interfaces offered by the tester
102
. A CPU interface
109
may also be coupled to the central bus
110
to enable the sending of decompressed test data patterns through the tester
102
and into their proper memory locations. Once the decompressed data patterns are stored in their proper memory unit (such as memory unit
108
for test patterns used with DUT connections
101
a
through
101
d
), the test controller
107
that is coupled to the memory unit
108
extracts the decompressed data patterns and applies them to the appropriate DUT connections
101
a
through
101
d
in accordance with the overall testing scheme designed for the semiconductor chip being tested.
As semiconductor chip manufacturing techniques continue to advance, however, semiconductor chips are becoming more and more sophisticated. For example, over time, the number of DUT connections on a typical semiconductor chip as well as the performance level of a typical semiconductor chip has continued to expand. With the continued increase in DUT connections and functional performance, the ability to test a semiconductor chip becomes increasingly difficult.
Specifically, with the increase in functional performance, more lengthy and sophisticated test signals are applied or observed at a semiconductor chip's DUT connections. Furthermore, as the number of discrete DUT connections are increasing, the number of test pattern files to be applied to a semiconductor chip are increasing in response. The result of these trends is that the total amount of test pattern data to be applied to a particular semiconductor chip during testing is growing at a rapid rate.
That is, for example, the amount of the storage
105
space that is consumed by a chip's test patterns is expanding at a high rate. As a result, the traditional test pattern loading sequence described just above has become too time consuming. For example, currently, it may take as long as 2 hours for all of a semiconductor chip's test pattern data to be decompressed and loaded from storage space
105
into its proper memory device locations.


REFERENCES:
patent: 5166605 (1992-11-01), Daum et al.
patent: 5499248 (1996-03-01), Behrens et al.
patent: 5654971 (1997-08-01), Heitele et al.
patent: 5696772 (1997-12-01), Lesmeister
patent: 5737512 (1998-04-01), Proudfoot et al.
patent: 5

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