Fluxless die-to-heat spreader bonding using thermal...

Active solid-state devices (e.g. – transistors – solid-state diode – Housing or package – Insulating material

Reexamination Certificate

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C257S717000

Reexamination Certificate

active

07009289

ABSTRACT:
A thinned semiconductor die is coupled to an integrated heat spreader with thermal interface material to form a semiconductor package. The method for forming the package comprises forming a metallization layer on a backside of a thinned semiconductor die. A thermal interface portion, including a solder layer including a fluxlessly-capable solder such as AuSn, is formed on a topside of the integrated heat spreader. The metallization layer and the solder layer are then forced together under load and heat without flux to bond the semiconductor die to the integrated heat spreader.

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Mark Winter, The University of Sheffield, 4 pages (Mar. 6, 2003). “Some Practical Suggestions for Solder Preform Design,”Indium Corporation of America, 1 page (prior to May 12, 2003). “Mechanical Enabling for the Intel® Pentium® 4 Processor in the 478-Pin Package,”Intel Corporation(Oct. 2001).

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