Flash memory cell and fabricating method thereof

Semiconductor device manufacturing: process – Making field effect device having pair of active regions... – Having insulated gate

Reexamination Certificate

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Details

C438S258000, C438S259000, C438S260000, C438S261000, C257S314000

Reexamination Certificate

active

06265265

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of Invention
The present invention relates to a flash memory cell and fabricating method thereof, and more particularly, to a flash memory cell for tunneling electrons stored in a floating gate with an erasing gate, and a method of fabricating of the same.
2. Discussion of the Related Art
A flash memory cell is an inactive memory device having a floating gate and a control gate, the control gate being positioned over the floating gate. The memory cells of an array of flash memory cells are erased simultaneously and the speed of erasing is outstandingly fast.
To program a flash memory cell, hot-electrons are injected into the channel by applying high voltage to the control gate and into the floating gate. A coupling ratio is defined by the voltage applied to the floating gate over the other voltage applied to the control gate. The more the coupling ratio increases, the more efficient the program becomes.
The flash memory cell is erased by injecting the electrons of the floating gate into the source region of the semiconductor substrate to which high voltage is applied according to the tunneling mechanism of Fowler-Nordheim. Moreover, the erasing operation can be achieved by tunneling the electrons stored in floating gate into the erasing gate with extra floating gate.
The thickness of the portion of the gate insulating film lying under the floating gate is decreased to improve the efficiency of the erasing operation. The decreased thickness of the film effectively lowers the voltage applied to the floating gate due to the decreased coupling ratio. Hence, the efficiency of the erasing operation for the programming is increased while the coupling ratio is maintained.
FIG. 1
shows a cross-sectional view of a conventional flash memory cell. To fabricate the flash memory cell of
FIG. 1
, a floating gate
15
is formed having a gate insulating layer
13
underneath. To form the floating gate
15
, a polycrystalline layer doped with impurities is patterned. After forming floating gate
15
, a control gate
19
is formed on floating gate
15
, a second gate insulating layer
17
being formed therebetween, wherein the control gate
19
is defined to have a striped pattern that is crossed by the direction of channel length. Thereafter, a sidewall spacer
25
is formed at the lateral surface of the first gate insulating layer
13
, the floating gate
15
, the second gate insulating layer
17
and the control gate
19
.
A source region
27
and a drain region
29
, which are doped heavily with N typed impurities, are then formed in the substrate
11
under both sides of the floating gate
15
. A lightly doped region
23
with an N-type impurity is formed right below the source region
27
in the semiconductor substrate
11
. The flash memory cell having the above-mentioned structure operates is programmed as follows.
First, a gate voltage Vg of 12 V is applied to the control gate
19
, a drain voltage Vd of 5 to 6 V is applied to the drain region
29
while the source region
27
is grounded. Thus, a channel is formed under the floating gate
15
in the semiconductor substrate
11
by the gate voltage Vg which has been applied to the control gate
19
, and electrons accelerated by the drain voltage Vd applied to the drain region
29
are injected into the floating gate
15
over the energy barrier of the first gate insulating layer
13
. Since the threshold voltage of the cell has increased based on the injection of electrons into the floating gate
15
, programming is completed.
However, when operated in this manner, the efficiency of the programming depends on the value of the voltage induced from the gate voltage Vg which has been applied to the control gate
19
. Namely, the larger the coupling ratio determined by the voltage induced to the floating gate
15
over the gate voltage Vg applied to the control gate
19
, the more efficient the programming becomes. The coupling ratio increases provided the capacitance of the first gate insulating layer
13
is relatively small or the capacitance of the second gate insulating layer
17
is relatively large. Hence the second insulating layer
17
is formed with a structure of O—N—O (oxide-nitride-oxide) layer to increase its capacitance.
In order to erase data programmed in the flash memory cell, the electrons in the floating gate
15
are tunneled into the heavily-doped source region
27
by applying a source voltage Vs of greater than 15 V to the lightly-doped source region
23
while the control gate
19
is grounded or provided with negative voltage. The electrons migrate from the floating gate
15
to the source region
27
through the first gate insulating layer
13
based on Fowler-Nordheim tunneling, thereby lowering the threshold voltage of the cell and erasing the cell. In addition, the lightly-doped source region
23
prevents the application of high voltages to the heavily doped source region
27
during junction breakdown since it diffuses the junction deeply. The first gate insulating layer
13
is formed thin to improve the efficiency for erasing the cell since the electrons migrate from the floating gate
15
to the heavily doped source region
27
through the first gate insulating layer
13
.
FIGS. 2A
to
2
D show a cross-sectional view of steps in the process of fabricating the above-described flash memory cell according to the prior art.
Referring to
FIG. 2A
, a first gate insulating layer
13
is formed by thermal oxidation of the surface of a P-type semiconductor substrate
11
. A polycrystalline silicon layer doped with impurity is deposited on the first gate insulating layer
13
with CVD (Chemical Vapor Deposition). A floating gate
15
, which has striped pattern in a first direction determined by the channel length, is formed by patterning the polycrystalline silicon layer via photolithography.
Referring to
FIG. 2B
, a second gate insulating layer
17
comprising oxide-nitride-oxide is formed to cover the floating gate
15
. A control gate
19
is then formed on the second gate insulating layer
17
by depositing polycrystalline silicon doped with impurity by CVD.
Referring to
FIG. 2C
, the control gate
19
, the second gate insulating layer
17
, the floating gate
15
and the first gate insulating layer
13
are sequentially patterned, via photolithography, in a second direction defined perpendicular to the first direction. A photoresist pattern
21
exposing a certain part of the semiconductor substrate
11
is then defined, and a lightly-doped region
23
is formed by implanting an N-type impurity into the exposed part of the semiconductor substrate
11
. The exposed part of the substrate
11
, into which regions
23
is formed, is not protected by the photoresist pattern
21
which acts as a mask. The edge of the lightly-doped region
23
overlaps part of the floating gate
15
due to diffusion and the like.
Referring to
FIG. 2D
, the photoresist pattern
21
is removed, and an oxide is deposited on the semiconductor substrate
11
with CVD to cover the control gate
19
. Then, a sidewall spacer
25
is formed at the lateral surfaces of the first gate insulating layer
13
, the floating gate
15
, the second insulating layer
17
and the control gate
19
. Using the control gate
19
and the sidewall spacer
25
as a mask, a source region
27
and a drain region
29
are formed by implanting large amounts of an N-type impurity into the semiconductor substrate
11
, wherein the source region
27
is positioned over the lightly-doped region
23
.
However, through this process, the efficiency of the programming decreases due to the decline of the coupling ratio since the capacity of the first gate insulating layer is enhanced by its thin construction, a construction that is used by the conventional system to improve the erasing efficiency.
Additionally, the reliability of the conventional flash memory cell is poor since the data programmed in the floating gate may be erased by the drain voltage, and the construction is complicated since it is difficult to form the first i

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