Figure correction of multilayer coated optics

Chemistry: electrical and wave energy – Processes and products – Coating – forming or etching by sputtering

Reexamination Certificate

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C204S192260, C216S065000, C216S066000, C216S094000, C216S024000, C430S005000

Reexamination Certificate

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07662263

ABSTRACT:
A process is provided for producing near-perfect optical surfaces, for EUV and soft-x-ray optics. The method involves polishing or otherwise figuring the multilayer coating that has been deposited on an optical substrate, in order to correct for errors in the figure of the substrate and coating. A method such as ion-beam milling is used to remove material from the multilayer coating by an amount that varies in a specified way across the substrate. The phase of the EUV light that is reflected from the multilayer will be affected by the amount of multilayer material removed, but this effect will be reduced by a factor of 1−n as compared with height variations of the substrate, where n is the average refractive index of the multilayer.

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A study by Spence et al. “Film-stress-induced deformation of EUV reflective optics,” Proc. SPIE 3679,724-734(1999) shows that the non-spherical deformation due to film stress variation of 10% is small, on the order of 0.1 nm RMS.

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