Epitaxial channel vertical MOS transistor

Semiconductor device manufacturing: process – Making field effect device having pair of active regions... – Having insulated gate

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438268, 438269, 438259, 438589, H01L 21336

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active

061142050

ABSTRACT:
A vertical MOS transistor includes an epitaxially formed channel between its lower source/drain region and upper source/drain region, with a gate electrode in a trench hat extends vertically through those regions. A process for forming the vertical MOS transistor implants the substrate to provide the lower source/drain region, then forms an epitaxial layer that provides the channel over the previously formed lower source/drain region. Then, the upper source/drain region is implanted above the lower source/drain A region and epitaxial channel layer, followed by formation of a vertical trench and polysilicon gate. Forming the epitaxial layer over a previously implanted lower source/drain region allows independent control of the resistivity of the lower source/drain region, such that it can have low resistivity, facilitating device symmetry. Also, the epitaxial channel layer has improved doping uniformity over diffusion type channel region, lowering channel length and increasing performance and yield. Finally, the source/drain regions may incorporate two separate dopants to provide an extended region that further minimizes the channel length while providing higher punch through voltage levels and retaining low resistivity.

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