Damascene interconnect structure with cap layer

Active solid-state devices (e.g. – transistors – solid-state diode – Combined with electrical contact or lead – Of specified material other than unalloyed aluminum

Reexamination Certificate

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C257S762000

Reexamination Certificate

active

11004767

ABSTRACT:
A method of forming an integrated circuit interconnect structure is presented. A first conductive line is formed over a semiconductor substrate. A conductive cap layer is formed on the first conductive line to improve device reliability. An etch stop layer (ESL) is formed on the conductive cap layer. An inter-level dielectric (IMD) is formed on the ESL. A via opening and a trench are formed in the ESL, IMD, and conductive cap layer. A recess is formed in the first conductive line. The recess can be formed by over etching when the first dielectric is etched, or by a separate process such as argon sputtering. A second conductive line is formed filling the trench, opening and recess.

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Ko, T., et al., “High Performance/Reliability Cu Interconnect with Selective CoWP Cap,” 2003 Symposium on VLSI Technology Digest of Technical Papers, pp. 109-110.
Awaya, N., et al., “Self-Aligned Passivation Technology for Copper Interconnection Using Copper-Aluminum Alloy,” Jpn. J. Appl. Phys., vol. 36, Part 1, No. 3B, Mar. 1997, pp. 1548-1553.
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Colgan, E.G., “Selective CVD-W for Capping Damascene Cu Lines,” Thin Solid Films, 262, 1995, pp. 120-123.

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