Chip dicing

Semiconductor device manufacturing: process – Semiconductor substrate dicing

Reexamination Certificate

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C438S458000, C438S462000

Reexamination Certificate

active

06924210

ABSTRACT:
A method and structure for cutting semiconductor chips from a wafer (dicing). For each chip of the wafer, a laser beam is used to cut around the chip along a plurality of straight-line cut segments such that the formed corners of the chip after cutting are all greater than 90°. As a result, the stress at these corners are much less than that of prior art chips, especially during packaging step. In one embodiment, the laser beam is used to cut along only straight-line cut segments not on any chip boundary line, and a saw blade is used to cut along all the chip boundary lines.

REFERENCES:
patent: 5151389 (1992-09-01), Zappella
patent: 5214261 (1993-05-01), Zappella
patent: 5870421 (1999-02-01), Dahm
patent: 6030885 (2000-02-01), Bothra
patent: 6498074 (2002-12-01), Siniaguine et al.
patent: 6555447 (2003-04-01), Weishauss et al.
patent: 6600213 (2003-07-01), Brouillette et al.

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