Semiconductor device manufacturing: process – Making field effect device having pair of active regions... – Having insulated gate
Reexamination Certificate
2000-06-26
2004-05-25
Zarabian, Amir (Department: 2822)
Semiconductor device manufacturing: process
Making field effect device having pair of active regions...
Having insulated gate
C438S239000, C438S253000, C438S255000, C438S386000, C438S398000, C438S785000
Reexamination Certificate
active
06740553
ABSTRACT:
This application claims priority from Korean Patent Application No. 99-24218, filed on Jun. 25, 1999, and Korean Patent Application No. 99-24219, filed on Jun. 25, 1999.
FIELD OF THE INVENTION
The present invention relates to a capacitor for a semiconductor memory device and a method of manufacturing the same.
BACKGROUND OF THE INVENTION
With recent progress in semiconductor manufacturing technology, the demand for memory devices has increased dramatically. Generally, a memory device having high capacitance is desirable. Capacitance of the capacitor can be increased by using a dielectric layer having a high dielectric constant or by enlarging the surface area of a lower electrode. Those conventional capacitors are made with a Ta
2
O
5
layer having a dielectric constant higher than that of nitride-oxide(NO), thereby forming the lower electrode of a 3-dimensional structure.
FIG. 1
is a cross-sectional view of a capacitor in a conventional semiconductor memory device. Referring to
FIG. 1
, a field oxide layer
11
is formed at a predetermined portion of a substrate
10
, a gate electrode
13
including a gate insulating layer
12
at a lower portion thereof is formed by a known technique at a predetermined portion of a semiconductor substrate
10
. A junction region
14
is formed on semiconductor substrate
10
at each end of gate electrode
13
, thereby forming a MOS transistor. A first interlevel insulating layer
16
and a second interlevel insulating layer
18
are formed on semiconductor substrate
10
. A storage-node contact hole h is formed in the first and second interlevel insulating layers
16
and
18
so that the junction region
14
is exposed. A cylindrical type lower electrode
20
is formed by a known technology within the storage-node contact hole h to contact the exposed junction region
14
. A hemispherical grain (HSG) layer
21
is formed on a surface of lower electrode
20
in order to increase the surface area of lower electrode
20
. A Ta
2
O
5
layer
23
is formed on the surface of HSG layer
21
. At this time, Ta
2
O
5
layer
23
is formed as follows. First, a surface of HSG layer
21
is cleaned before the Ta
2
O
5
layer
23
is formed, and then the RTN (rapid thermal nitridation) process is performed externally thereby forming a silicon-nitride layer
22
on HSG layer
21
. Next, a first Ta
2
O
5
layer is formed at
30
temperature of approximately 400~450° C. with a thickness of 53~57 Å. Afterward, an annealing process is performed at low temperature, and then a second Ta
2
O
5
layer is formed with the same thickness and by the same process as in the first Ta
2
O
5
layer. Annealing processes at low and at high temperatures are continued in series thereby forming a single Ta
2
O
5
layer
23
. An upper electrode
24
is deposited on upper portions of the Ta
2
O
5
layer and the second interlevel insulating layer
18
, thereby completing the formation of a capacitor.
However, the conventional capacitor formed according to the above method using Ta
2
O
5
as a dielectric layer has the following problems. First, a difference in the composition rate of Ta and 0 results since Ta
2
O
5
generally has unstable stoichiometry. As a result, substitutional Ta atoms, i.e., vacancy atoms, are generated in the Ta
2
O
5
layer. Since those vacancy atoms are oxygen deprived, leakage current results. The amount of vacancy atoms in the dielectric layer can be controlled depending on the contents and the bond strength of components in the Ta
2
O
5
layer; however, it is difficult to eliminate them completely.
In order to stabilize the unstable stoichiometry of Ta
2
O
5
, the Ta
2
O
5
layer is oxidized to remove the substitutional Ta atoms in the Ta
2
O
5
layer. However, when the layer is oxidized, an oxide layer having a low dielectric constant is formed at an interface between the Ta
2
O
5
layer and the lower electrode or between the Ta
2
O
5
layer and the upper electrode since Ta
2
O
5
easily oxidizes with the lower and upper electrodes made of polysilicon or TiN, thereby degrading the homogeneity of the interface.
Further, due to the reaction between an organic substance such as Ta(OC
2
H
5
)
5
used as a precursor and O
2
(or N
2
O) gas as a reaction gas, impurities result, such as carbon atoms C, carbon compounds(CH
4
, C
2
H
4
) and H
2
O in the Ta
2
O
5
layer. These impurities increase leakage current in the capacitor and degrade the dielectric characteristics of the Ta
2
O
5
layer. Accordingly, a capacitor having a large capacitance is difficult to obtain.
Moreover, the use of the Ta
2
O
5
layer as a dielectric layer generates extra ex situ steps; one before formation of Ta
2
O
5
layer and one after the cleaning step. Also, two thermal processes, at low and high temperatures, preferably are performed after the Ta
2
O
5
layer has been formed. Therefore, forming a dielectric layer with Ta
2
O
5
using a conventional method is cumbersome.
SUMMARY OF THE INVENTION
Accordingly, one object of the present invention is to provide a capacitor for a semiconductor device capable of obtaining a great capacitance by providing a dielectric layer having a high dielectric constant and which incurs little leakage current.
Furthermore, the other object of the present invention is to provide a method of manufacturing a capacitor for semiconductor device capable of simplifying its manufacturing process.
In order to accomplish the foregoing objects of the present invention, according to one embodiment, the present invention provides a capacitor for a semiconductor memory device having a lower electrode; a dielectric layer formed on the lower electrode; and an upper electrode formed on the dielectric layer, wherein the dielectric layer is a TaON layer.
According to another embodiment of the present invention, a method includes the steps of: forming a lower electrode on the semiconductor substrate; depositing a TaON layer as a dielectric layer on the lowerelectrode; and forming an upper electrode on the TaON layer.
Furthermore, according to the present invention, a method includes the steps of: forming a lower electrode on the semiconductor substrate; surface-treating to prevent generation of a natural oxide layer on a surface of the lower electrode; depositing a TaON layer as a dielectric layer on the lower electrode; out-diffusing impurities remaining in the TaON layer and crystallizing the TaON layer; and forming an upper electrode on the TaON layer.
Also, according to the present invention, a method includes the steps of: forming a lower electrode on the semiconductor substrate; surface-treating to prevent generation of a natural oxide layer on a surface of the lower electrode; depositing a TaON layer as a dielectric layer on the lower electrode; out-diffusing impurities remaining in the TaON layer and crystallizing the TaON layer; and forming an upper electrode on the TaON layer, wherein in the step of depositing the TaON layer, the TaON layer is formed by a surface chemical vapor reaction of Ta obtained from a precursor, O
2
gas and NH
3
gas in at a low pressure chemical vapor deposition (LPCVD) chamber to which O
2
gas and NH
3
gas are supplied a pressure of 0.1~10 Torr at a temperature of 300~600° C. respectively.
According to another embodiment of the present invention, a method includes the steps of: forming a lower electrode on the semiconductor substrate; surface-treating to prevent generation of a natural oxide layer on a surface of the lower electrode; depositing a TaON layer as a dielectric layer on the lower electrode; out-diffusing impurities remaining in the TaON layer and crystallizing the TaON layer; and forming an upper electrode on the TaON layer, wherein in the step of depositing the TaON layer, the TaON layer is formed by a surface chemical vapor reaction of Ta obtained from a precursor, O
2
gas and NH
3
gas in an LPCVD chamber to which O
2
gas and NH
3
gas are supplied at a pressure of 0.1~10 Torr at a temperature of 300~600° C. wherein the surface-treatment of the lower electrode is performed in the LPCVD chamber by using plas
Han Il Keoun
Lee Kee Jeung
Yan Hong Seon
Duong Khanh
Hyundai Electronics Industries Co,. Ltd.
Townsend and Townsend / and Crew LLP
Zarabian Amir
LandOfFree
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