Semiconductor device manufacturing: process – Making field effect device having pair of active regions... – Having insulated gate
Reexamination Certificate
2000-06-30
2003-04-01
Lebentritt, Michael S. (Department: 2824)
Semiconductor device manufacturing: process
Making field effect device having pair of active regions...
Having insulated gate
C438S003000, C438S238000, C438S280000, C438S393000
Reexamination Certificate
active
06541330
ABSTRACT:
FIELD OF THE INVENTION
The present invention relates to a capacitor for semiconductor memory device and a method of manufacturing the same, and more particularly to a capacitor for semiconductor memory device with a dielectric layer having low leakage current and high dielectric constant and method of manufacturing the same.
BACKGROUND OF THE INVENTION
Along with the recent progress in the semiconductor manufacturing technology, the demand for memory device has increased dramatically. Consequently, a memory device having higher capacitance per small dimension is required. Capacitance of the capacitor is increased by using an insulator having high dielectric constant or enlarging the surface area of a lower electrode. Those conventional capacitors have used Ta
2
O
5
layer having a dielectric constant higher than that of nitride-oxide(NO) layer as a dielectric, thereby forming the lower electrode having 3-Dimensional structure.
FIG. 1
is a cross-sectional view showing a capacitor in a conventional semiconductor memory device. Referring to
FIG. 1
, a gate electrode
13
including a gate insulating layer
12
at a lower portion thereof is formed by a known technique on an upper part of a semiconductor substrate
10
which a field oxide layer
11
is formed at a selected portion thereof. A junction region
14
is formed on the semiconductor substrate
10
at both sides of the gate electrode
13
, thereby forming an MOS transistor. A first interlevel insulating layer
16
and a second interlevel insulating layer
18
are formed on the upper part of the semiconductor substrate
10
on which the MOS transistor has been formed. A storage-node contact hole h is formed in the first and the second interlevel insulating layers
16
and
18
so that the junction region
14
is exposed. A cylinder type lower electrode
20
is formed by a known technology in a storage-node contact hole h to be contact with the exposed junction region
14
. A hemi-Spherical grain(HSG) layer
21
is formed on the surface of the lower electrode
20
in order to increase the surface area of the lower substrate
20
. A Ta
2
O
5
layer
23
is formed on the surface of the HSG layer
21
. At this time, the Ta
2
O
5
layer
23
is formed as follows. First, a surface of the HSG layer
21
is cleaned before the Ta
2
O
5
layer
23
is formed, and then the RTN(rapid thermal nitridation) process is performed ex situ, thereby forming a silicon-nitride layer
22
on the surface of the HSG layer
21
. Next, a first Ta
2
O
5
layer is formed at a temperature of approximately 400~450° C. to thickness of 53~57 Å. Afterward, an annealing process is performed at low temperature, and then a second Ta
2
O
5
layer is formed to the same thickness and by the same process as in the first Ta
2
O
5
layer. Annealing processes at low temperature and at high temperature are continued in series, thereby forming a single Ta
2
O
5
layer
23
. An upper electrode
24
is deposited on upper parts of the Ta
2
O
5
layer
23
and the second interlevel insulating layer
18
, thereby completing the formation of a capacitor.
However, the conventional capacitor formed according to the above method using the Ta
2
O
5
layer as a dielectric layer has the following problems.
First, a difference in the composition rate of Ta and O is generated since the general Ta
2
O
5
layer has unstable stoichiometry. As a result, substitutional Ta atoms, i.e. vacancy atoms, are generated in the thin film. Since those vacancy atoms are oxygen vacancies, leakage current is generated. The amount of vacancy atoms can be controlled depending on the contents and the bond strength of components in the Ta
2
O
5
layer; however, it is difficult to eliminate them completely.
In order to stabilize the unstable stoichiometry of the Ta
2
O
5
layer, the Ta
2
O
5
layer is oxidized so as to remove the substitutional Ta atoms in the Ta
2
O
5
layer. However, when the Ta
2
O
5
layer is oxidized, the following problems occur. That is, the Ta
2
O
5
layer has high oxide reaction with an upper electrode and a lower electrode formed of polysilicon or TiN and so forth. Therefore, in an oxide process to oxidize the substitutional Ta atoms, an oxide layer having a low dielectric constant is formed at an interface since the Ta
2
O
5
layer and the upper electrode or the lower electrode react to one another, and oxygen moves to the interface between the Ta
2
O
5
layer and the lower electrode, thereby deteriorating the homogeneity of the interface.
Further, since an organic substance such as Ta(OC
2
H
5
)
5
used as a precursor has a large amount of carbon components, impurities such as carbon atoms C, carbon compounds(CH
4
, C
2
H
4
) and H
2
O result in the Ta
2
O
5
layer. These impurities increase leakage current in the capacitor and degrade the dielectric characteristics of the Ta
2
O
5
layer. Accordingly, a capacitor having a large capacitance is difficult to obtain.
Moreover, using the Ta
2
O
5
layer as a dielectric layer increases extra ex-situ steps, i.e. one before formation of Ta
2
O
5
layer and one after the cleaning step. Also, two steps of Ta
2
O
5
deposition should be applied to the formation of the Ta
2
O
5
layer, and two thermal processes at low and high temperatures are performed after the Ta
2
O
5
layer has been formed. Therefore, forming a dielectric layer with Ta
2
O
5
using the conventional method is cumbersome.
SUMMARY OF THE INVENTION
Accordingly, it is one object of the present invention to provide a capacitor for semiconductor device capable of obtaining a great capacitance by providing a dielectric layer having low leakage current and high dielectric constant.
Furthermore, the other object of the present invention is to provide a method of manufacturing capacitor for semiconductor device capable of simplifying manufacturing process thereof.
According to one embodiment of the present invention, a capacitor on a semiconductor substrate includes: a lower electrode; a dielectric layer formed on the lower electrode; and an upper electrode formed on the upper part of the dielectric layer, wherein the dielectric layer is an amorphous TaON layer.
In another aspect of the present invention, the present invention provides a method of forming a capacitor for semiconductor memory device including the steps of: forming a lower electrode on the semiconductor substrate; depositing an amorphous TaON layer as a dielectric layer on the upper part of the lower electrode; thermal-treating the amorphous TaON layer in a range of maintaining the amorphous state; and forming an upper electrode on the upper part of the TaON layer.
Still another aspect of the present invention, the present invention provides a method of forming a capacitor for semiconductor memory device including the steps of: forming a lower electrode on the semiconductor substrate; surface-treating the lower electrode; depositing an amorphous TaON layer as a dielectric layer on the upper part of the lower electrode; thermal-treating the amorphous TaON layer in a range of maintaining the amorphous state; and forming an upper electrode on the upper part of the TaON layer, wherein the amorphous TaON layer is formed by a wafer surface chemical reaction of a Ta chemical vapor obtained from a precursor, O
2
gas and NH
3
gas with pressure of 0.1 to 100 Torr at a temperature of 300 to 600° C. in an LPCVD chamber.
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Lee Kee Jeung
Lee Tae Hyeok
Hyundai Electronics Industries Co,. Ltd.
Lebentritt Michael S.
Luu Pho
Pillsbury & Winthrop LLP
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