BARC/resist via etchback process

Semiconductor device manufacturing: process – Coating with electrically or thermally conductive material – To form ohmic contact to semiconductive material

Reexamination Certificate

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C438S622000, C438S624000, C438S636000, C438S637000

Reexamination Certificate

active

10897864

ABSTRACT:
A BARC or other sacrificial fill layer etch comprises a selective etch chemistry of Ar/O2/CO. The BARC etch may be used in a via-first dual damascene method. After via (116) pattern and etch, a BARC/sacrificial fill layer (120) is deposited to fill the via (116) and coat the IMD (110). The excess sacrificial fill layer (120) material over the IMD (110) is removed using the Ar/O2/CO etch. A trench resist pattern (125) is formed over the BARC layer (120). During the main trench etch, portions of sacrificial fill layer (120) remain in the via to protect the etch-stop (104) at the bottom of the via (116).

REFERENCES:
patent: 6448177 (2002-09-01), Morrow et al.
patent: 6781216 (2004-08-01), Nakamura
patent: 6861347 (2005-03-01), Lee et al.
patent: 2002/0173143 (2002-11-01), Lee et al.
patent: 2003/0001273 (2003-01-01), Steiner et al.
patent: 2004/0127016 (2004-07-01), Hoog et al.
patent: 2004/0137711 (2004-07-01), Deguchi

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