Method to form ultra-short channel MOSFET with a gate-side airga

Semiconductor device manufacturing: process – Making field effect device having pair of active regions... – Having insulated gate

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438305, 438307, 438595, 257340, 257387, 257410, H01L 2122, H01L 21225, H01L 2138, H01L 21385

Patent

active

060016957

ABSTRACT:
First, a field oxide region, a pad oxide layer and a first nitride layer are formed on a silicon substrate, respectively. Then, a portion of the first nitride layer is removed. A first oxide layer and a nitride spacer are formed on the substrate, respectively. Portions of the first oxide layer and the pad oxide layer are removed to form a first region of the first oxide layer and a second region of the first oxide layer. Then, an ion implantation is performed to form a punch-through stopping region. Next, a second oxide layer and an amorphous-Si layer are formed on the substrate, respectively.
Portions of the a-Si layer are etched back. Next, the first nitride layer and the nitride spacer are removed. An ion implantation is performed to form a source, a drain and a doped region at the bottom of the second region of the first oxide layer. Then, a Rapid Thermal Process is used to drive dopant diffusion to form an extended source/drain junction. A third oxide layer is deposited on the substrate, wherein an air-gap is formed between the first region of the first oxide layer and a-Si layer. Finally, portions of the third oxide layer and the pad oxide layer are etched back to form an oxide spacer with the air-gap.

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