Partially filling copper seed layer

Chemistry: electrical and wave energy – Processes and products – Coating – forming or etching by sputtering

Reexamination Certificate

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Details

C204S192170, C427S404000, C427S419100, C205S149000, C205S157000, C205S186000

Reexamination Certificate

active

06899796

ABSTRACT:
A two-step method of filling copper into a high-aspect ratio via or dual-damascene structure. The first step sputters at a low temperature of no more than 100° C. and with at least portions of high wafer bias, thereby filling a lower half of the hole. The initial copper sputtering is preferably performed through multiple cycles of low-level and high-level pedestal bias to deposit copper on exposed corners and to sputter resulting overhangs from the corners while depositing deep in the hole. The second step may include either electrochemical plating or sputtering performed at a higher temperature, e.g., at least 200° C. and with lower wafer bias to complete the hole filling. In another aspect of the invention, diffusion promoting gas such as hydrogen is added to the copper sputter plasma.

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Miyake et al., “Effects of atomic hydrogen on Cu reflow process,”Stress Induced Phenomena in Metallilzation, Fourth International Workshop, Tokyo, Japan, Jun. 1997, AIP Conference Proceedings 418, 1998, pp. 419-423.
Asamaki et al., “Filling of deep-sub-μm through holes and trenches by high vacuum planar magnetron sputter”,Electrochemistry, vol. 69, No. 10, 2001, pp. 769-772.

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