Floating gate for memory and manufacturing method thereof

Details Floating gate for memory and manufacturing method thereof Floating gate for memory and manufacturing method thereof

2002-08-26

2004-03-16

Nelms, David (Department: 2818)

Semiconductor device manufacturing: process

Making field effect device having pair of active regions...

Having insulated gate

C438S201000, C438S211000

Reexamination Certificate

active

06706578

ABSTRACT:

BACKGROUND OF THE INVENTION
(A) Field of the Invention
The present invention relates to a floating gate for memory and a manufacturing method thereof, and more specifically, to a floating gate for memory of a high gate coupling ratio and the manufacturing method.
(B) Description of Related Art
During the end of 1980s, a non-volatile erasable programmable read only memory (EPROM) has been developed, which had the advantages of low cost and high density. A flash memory, developed thereafter, follows the same method to proceed with the programming or erasing operations on an entire memory array at one time. The flash memory uses a positive potential on a gate to make the energetic electrons in a drain into the gate for programming. Moreover, the Fowler-Nordheim tunneling effect guides the electrons from the gate into a source for the erasing operation.
The conventional non-volatile flash memory uses a floating gate for conducting the memory programming or erasing, the manufacturing procedures are shown in FIG.
1
(
a
) to FIG.
1
(
e
). In FIG.
1
(
a
), an isolated region on a silicon substrate
101
is defined by the shallow trench isolation (STI) technique, and an isolation oxide layer
102
is subsequently deposited for the isolation between each gates. The isolation oxide layer
102
is being polished until on a silicon nitride layer
103
on the active area by chemical mechanical polishing (CMP), a tunneling oxide layer
104
is interposed between the silicon substrate
101
and the silicon nitride layer
103
. In FIG.
1
(
b
), a groove is formed between adjacent isolation oxide layers
102
after removing the silicon nitride layer
103
for generating a floating gate afterward. In FIG.
1
(
c
), a first polysilicon layer
105
is deposited on the isolation oxide layer
102
and the tunneling oxide layer
104
as a floating gate. In FIG.
1
(
d
), planarization is performed by chemical mechanical polishing to polish the first polysilicon layer
105
until on the isolation oxide layer
102
. In FIG.
1
(
e
), it sequentially deposits a dielectric layer
106
and a second polysilicon layer
107
on the isolation oxide layer
102
and the first polysilicon layer
105
. The dielectric layer
106
may be a composite layer of, for example, an oxide
itride/oxide, namely the ONO structure, and the second polysilicon layer
107
is used as a control gate.
The memory cells in the flash memory require high voltages for programming. As the size of memory cells is shrinking, such high voltages usually cause some damages and further affects the reliability. The thickness of the tunneling oxide layer
104
is approximately 10 nm. Generally, it is very difficult to produce the tunneling oxide layer
104
with highly electron tunneling efficiency. Thus, increasing the gate coupling ratio (GCR) has become a solution for reducing the required voltage.
Normally, the effective capacitance of the gate (C
eff
) is a combination of the capacitance of the tunneling oxide layer
104
(C
tox
) and the capacitance of the dielectric layer, such as ONO, between the floating gate and the control gate (C
ONO
), i.e. C
eff
−1
=C
tox
−1
+C
ONO
−1
. Therefore, the coupling ratio of the gate is both proportional to the capacitance of the tunneling oxide layer
104
and to the capacitance of the dielectric layer
106
.
The method for increasing the capacitance of the dielectric layer
106
comprises: (1) increasing the surface area of the capacitor, (2) reducing the thickness of the dielectric layer
106
, and (3) using a material with high dielectric coefficient (high K), in which reducing the thickness of the dielectric layer
106
has a problem of electrons flowing from the floating gate to the control gate during working, and the use of high K material is still under development and has problems in maturity and process integration. Thus, the method of increasing the surface area of the capacitor is gradually becoming a trend of the gate coupling ratio increment.
SUMMARY OF THE INVENTION
The object of the present invention is to provide an inventive floating gate and a method of manufacturing the same so as to increase the gate coupling ratio and further reduce the required working voltage of the gate. The present invention uses a concave-convex rugged surface on the dielectric layer between the floating gate and the control gate to increase the surface area of the capacitors of the dielectric layer and the gate coupling ratio.
The concave-convex rugged surface can be formed by alternately depositing doped and undoped polysilicon layers in each of the grooves between isolation trenches until filling up the grooves, thus a longitudinally alternate doped and undoped composite polysilicon layer is formed, and then dry-etching of a fixed time to form the concave-convex rugged surface on the composite polysilicon layer. Due to the variation of etching rates for doped and undoped polysilicon, normally doped polysilicon has higher etching rate compared to the undoped polysilicon, the doped polysilicon layers will be formed as concave surfaces and the undoped polysilicon layers will be formed as convex surfaces.
The floating gate for memory of the preferred embodiment according to the present invention comprises a silicon substrate including at least two trenches, an isolation oxide layer covered on the trenches protruding from the silicon substrate, a tunneling oxide layer deposited on the silicon substrate between the trenches, a first polysilicon layer with a continuously concave-convex upper surface deposited on the tunneling oxide layer, a dielectric layer deposited on the first polysilicon layer and the isolation oxide layer, and a second polysilicon layer deposited on the dielectric layer, in which the isolation oxide layer is used to isolate each gates, the first polysilicon layer is used as a floating gate, and the second polysilicon layer is used as a control gate.
The method of manufacturing the floating gate for memory of the preferred embodiment according to the present invention includes the following steps of: providing a silicon substrate with at least two trenches; depositing an isolation oxide layer on the trenches until protruding from the surface of the silicon substrate: covering a tunneling oxide layer on the surface of the silicon substrate beside both sides of the isolation oxide layer; depositing a composite polysilicon layer on the surface of the isolation oxide layer and the tunneling oxide layer; polishing the composite polysilicon layer until exposing the isolation oxide layer; etching the composite polysilicon layer to form a continuously concave-convex rugged surface; annealing the composite polysilicon layer to be a first polysilicon layer; depositing a dielectric layer on the surface of the composite polysilicon layer and the isolation oxide layer; and depositing a second polysilicon layer on the surface of the dielectric layer.
The above-mentioned dielectric layer is composed of silicon oxide, silicon nitride and silicon oxide. The composite polysilicon layer is composed of 5 to 12 layers of the doped polysilicon and 5 to 12 layers of the undoped polysilicon, in which the thickness of the doped polysilicon layer or the undoped polysilicon layer is between 50 to 200 angstroms.


REFERENCES:
patent: 5583070 (1996-12-01), Liao et al.
patent: 6218260 (2001-04-01), Lee et al.
patent: 6492694 (2002-12-01), Noble et al.
patent: 6500709 (2002-12-01), Parekh et al.
patent: 2002/0009850 (2002-01-01), Cheng

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