Semiconductor device manufacturing: process – Making field effect device having pair of active regions... – Having insulated gate
Reexamination Certificate
2001-02-13
2002-11-12
Chaudhari, Chandra (Department: 2813)
Semiconductor device manufacturing: process
Making field effect device having pair of active regions...
Having insulated gate
C438S256000, C438S399000, C438S586000, C438S597000
Reexamination Certificate
active
06479355
ABSTRACT:
BACKGROUND OF THE INVENTION
1. Field of Invention
The present invention relates to a method for manufacturing semiconductor devices. More particularly, the present invention relates to a method for forming landing pads in semiconductor devices.
2. Description of Related Art
As integrity of the integrated circuits increases, less and less area can be used to manufacture interconnects. For very large scale integration (VLSI) ICs, a multilevel interconnect structure, including two or more levels of metal-interconnect structures that serve as wiring line structures for electrically interconnecting the various components in the integrated circuits, are typically formed.
However, the multilevel interconnect structure increases aspect ratios for contact openings due to the increased height in the semiconductor devices. Because of the increased aspect ratios, the alignment window and the etching window for the contact opening become smaller. For overcoming this problem, a self-aligned contact process has been developed. The self-aligned contact (SAC) process has been widely used in manufacturing the landing pad in the dynamic random access memory (DRAM) device.
FIG. 1A
to
FIG. 1D
are cross-sectional views illustrating the process steps of manufacturing the prior art landing pad in the DRAM device.
Referring to
FIG. 1A
, a semiconductor substrate
100
is provided with shallow trench isolation (STI) structures
110
, gate structures
127
, a common source region
130
and drain regions
132
formed therein. The gate structure
127
includes a gate oxide layer
122
, a polysilicon layer (wordline)
120
, a nitride cap layer
124
and nitride spacers
126
.
Referring to
FIG. 1B
, a first dielectric layer
140
is deposited over the substrate
100
. For example, the first dielectric layer
140
is a silicon oxide layer formed by chemical vapor deposition (CVD). A patterned photoresist layer
145
is formed on the first dielectric layer
140
. Using the patterned photoresist layer
145
as an etching mask, an anisotropic etching step, such as a dry etching step, is performed to remove a portion of the first dielectric layer
140
until the substrate is exposed. Next, the patterned photoresist layer
145
is removed, and self-aligned contact openings
148
are formed.
Referring to
FIG. 1C
, a polysilicon layer
150
is deposited over the substrate
100
and fills the self-aligned contact openings
148
. Using the first dielectric layer
140
as a polishing stop layer, a chemical mechanical polishing (CMP) step is performed to remove a portion of the polysilicon layer
150
above the first dielectric layer
140
, so that landing pads
150
are formed inside the self-aligned contact opening
148
.
Referring to
FIG. 1D
, after forming the landing pads
150
, a second dielectric layer
160
is formed over the substrate
100
. After a bitline opening
170
is formed in the second dielectric layer
160
above the common source region
130
, a conductive material is filled in the bitline opening
170
to form a bitline
175
. Afterwards, a third dielectric layer
180
is formed to cover the second dielectric layer
170
and the bitline
175
. After node contact openings
185
are formed through the third dielectric layer
180
and the second dielectric layer
170
above the drain regions
132
, a conductive material is filled into the node contact openings
185
to form lower electrodes (not shown) for the DRAM cell.
As cited above, the SAC process is used to form the self-aligned contact opening. Even though the SAC opening can increase the etching window and the alignment window for forming the bitline opening and the node contact opening in the following processes, the SAC process, including depositing, photolithography and etching, also complicate the whole processes.
SUMMARY OF THE INVENTION
The invention provides a method for forming landing pads in the semiconductor devices. The present invention can reduce steps of the SAC process, thus increasing stability of the semiconductor devices and reducing costs.
As embodied and broadly described herein, the invention provides a method for landing pads in the semiconductor devices, comprising the following steps: providing a semiconductor substrates with a plurality of active regions, a plurality of gate structures above the active regions and a plurality of source/drain regions, while each gate structure comprises a top cap layer and sidewall spacers; forming a conductive layer over the substrate; removing a portion of the conductive layer above the gate structure using the top cap layer of the gate structure as a stop layer, so that a height of the conductive layer is lower than a height of the gate structure; forming a patterned mask layer, right above the active regions, over the substrate; performing an etching step to define the conductive layer above the active regions; and removing the patterned mask layer and forming landing pads on the active regions.
It is to be understood that both the foregoing general description and the following detailed description are exemplary, and are intended to provide further explanation of the invention as claimed.
REFERENCES:
patent: 6211012 (2001-04-01), Lee et al.
patent: 6218271 (2001-04-01), Lee et al.
Lin Kun-Chi
Wu King-Lung
Chaudhari Chandra
Chen Jack
J.C. Patents
United Microelectronics Corp.
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