Semiconductor device manufacturing: process – Making field effect device having pair of active regions... – Having insulated gate
Reexamination Certificate
2000-11-15
2002-07-30
Fahmy, Wael (Department: 2823)
Semiconductor device manufacturing: process
Making field effect device having pair of active regions...
Having insulated gate
C438S212000, C438S156000, C438S274000, C257S302000, C257S328000, C257S335000
Reexamination Certificate
active
06426259
ABSTRACT:
TECHNICAL FIELD
The present invention relates generally to field effect transistors of integrated circuits, and more particularly, to a vertical field effect transistor with metal oxide as a sidewall gate insulator for a double-gate or a surrounded gate structure.
BACKGROUND OF THE INVENTION
Referring to 
FIG. 1
, a common component of a monolithic IC is a MOSFET (Metal Oxide Semiconductor Field Effect Transistor) 
100
 which is fabricated within a semiconductor substrate 
102
. The scaled down MOSFET 
100
 having submicron or nanometer dimensions includes a drain extension junction 
104
 and a source extension junction 
106
 formed within an active device area 
126
 of the semiconductor substrate 
102
. The drain extension junction 
104
 and the source extension junction 
106
 are shallow junctions to minimize short-channel effects in the MOSFET 
100
 having submicron or nanometer dimensions, as known to one of ordinary skill in the art of integrated circuit fabrication.
The MOSFET 
100
 further includes a drain contact junction 
108
 with a drain silicide 
110
 for providing contact to the drain of the MOSFET 
100
 and includes a source contact junction 
112
 with a source silicide 
114
 for providing contact to the source of the MOSFET 
100
. The drain contact junction 
108
 and the source contact junction 
112
 are fabricated as deeper junctions such that a relatively large size of the drain silicide 
110
 and the source silicide 
114
 respectively may be fabricated therein to provide low resistance contact to the drain and the source respectively of the MOSFET 
100
.
The MOSFET 
100
 further includes a gate dielectric 
116
 and a gate structure 
118
 which may be comprised of polysilicon. A gate silicide 
120
 is formed on the polysilicon gate structure 
118
 for providing contact to the gate of the MOSFET 
100
. The MOSFET 
100
 is electrically isolated from other integrated circuit devices within the semiconductor substrate 
102
 by shallow trench isolation structures 
121
. The shallow trench isolation structures 
121
 define the active device area 
126
, within the semiconductor substrate 
102
, where a MOSFET is fabricated therein.
The MOSFET 
100
 also includes a spacer 
122
 disposed on the sidewalls of the gate structure 
118
 and the gate dielectric 
116
. When the spacer 
122
 is comprised of silicon nitride (Si
3
N
4
), then a spacer liner oxide 
124
 is deposited as a buffer layer between the spacer 
122
 and the sidewalls of the gate structure 
118
 and the gate dielectric 
116
.
A long-recognized important objective in the constant advancement of monolithic IC (Integrated Circuit) technology is the scaling-down of IC dimensions. Such scaling-down of IC dimensions reduces area capacitance and is critical to obtaining higher speed performance of integrated circuits. Moreover, reducing the area of an IC die leads to higher yield in IC fabrication. Such advantages are a driving force to constantly scale down IC dimensions.
As the dimensions of the MOSFET 
100
 are scaled down further, such as tens of nanometers for the gate length of the MOSFET 
100
 for example, the MOSFET 
100
 exhibits disadvantageous short channel effects, as known to one of ordinary skill in the art of integrated circuit fabrication. Thus, scaling down the dimensions of the MOSFET 
100
 with the drain extension junction 
104
, the drain contact junction 
108
, the source extension junction 
106
, and the source contact junction 
112
 fabricated laterally within the semiconductor substrate 
102
 may be limited by such short channel effects, as known to one of ordinary skill in the art of integrated circuit fabrication.
Nevertheless, a MOSFET that occupies less area of the semiconductor substrate 
102
 is desired for fabrication of more compact integrated circuits. In addition, minimization of short channel effects is desired as the dimensions of the MOSFET are scaled down further. Thus, a novel MOSFET structure that occupies less area of the semiconductor substrate with minimized short channel effects is desired.
SUMMARY OF THE INVENTION
Accordingly, in a general aspect of the present invention, a vertical field effect transistor is fabricated to have a double gate structure or a surrounded gate structure for minimizing short channel effects in the vertical field effect transistor.
In one embodiment of the present invention, for fabricating a vertical field effect transistor on a semiconductor substrate, a first layer of dielectric material is deposited on the semiconductor substrate. A layer of metal is then deposited on the first layer of dielectric material, and a second layer of dielectric material is deposited on the layer of metal. A channel opening is etched through the second layer of dielectric material, the layer of metal, and the first layer of dielectric material. A source and drain dopant is implanted through the channel opening and into the semiconductor substrate to form a drain region of the vertical field effect transistor in the semiconductor substrate. Metal oxide is then formed at any exposed surface of the layer of metal on sidewalls of the channel opening in a thermal oxidation process, and the metal oxide is a gate dielectric of the vertical field effect transistor.
The channel opening is filled with a semiconductor material by epitaxially growing the semiconductor material from the semiconductor substrate at a bottom wall of the channel opening. A semiconductor structure is also grown from the semiconductor material filling the channel opening, and the semiconductor structure extends above the channel opening.
The source and drain dopant is also implanted into the semiconductor structure to form a source region of the vertical field effect transistor. A thermal anneal is performed such that the drain region extends into the channel opening to be between the metal oxide at the sidewalls of the channel opening and such that the source region extends into the channel opening to be between the metal oxide at the sidewalls of the channel opening. A portion of the semiconductor material in the channel opening remains undoped without the source and drain dopant between the drain region and the source region to form a channel region of the vertical field effect transistor.
The present invention may be used to particular advantage when the first layer of dielectric material and the second layer of dielectric material are comprised of silicon dioxide having a thickness in a range of from about 300 Å to about 500 Å, when the layer of metal is comprised of one of aluminum, titanium, or tantalum having a thickness in a range of from about 200 Å to about 1000 Å, and when the metal oxide is comprised of one of aluminum oxide (Al
2
O
3
), titanium oxide (TiO
2
), and tantalum oxide (Ta
2
O
5
).
In this manner, because the drain region, the channel region, and the source region of the vertical field effect transistor are formed vertically upward from the semiconductor substrate, the field effect transistor may occupy less space of the semiconductor substrate than the conventional lateral field effect transistor of the prior art. In addition, because the gate of the vertical field effect transistor is formed at a plurality of sidewalls of the channel opening, short channel effects of the vertical field effect transistor may be further controlled and prevented.
These and other features and advantages of the present invention will be better understood by considering the following detailed description of the invention which is presented with the attached drawings.
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Advanced Micro Devices , Inc.
Choi Monica H.
Fahmy Wael
Toledo Fernando
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